Fiber Bulk Cables

The background
As today’s networks expand, the demand for more bandwidth and greater distances increases. Gigabit Ethernet and the emerging 10 Gigabit Ethernet are becoming the applications of choice for current and future networking needs. Thus, there is a renewed interest in 50-micron fiber optic cable.

First used in 1976, 50-micron cable has not experienced the widespread use in North America that 62.5-micron cable has.

To support campus backbones and horizontal runs over 10-Mbps Ethernet, 62.5 fiber, introduced in 1986, was and still is the predominant fiber optic cable because it offers high bandwidth and long distance.

One reason 50-micron cable did not gain widespread use was because of the light source. Both 62.5 and 50-micron fiber cable can use either LED or laser light sources. But in the 1980s and 1990s, LED light sources were common. Since 50-micron cable has a smaller aperture, the lower power of the LED light source caused a reduction in the power budget compared to 62.5-micron cable—thus, the migration to 62.5-micron cable. At that time, laser light sources were not highly developed and were rarely used with 50-micron cable—mostly in research and technological applications.

Common ground
The cables share many characteristics. Although 50-micron fiber cable features a smaller core, which is the light-carrying portion of the fiber, both 50- and 62.5-micron cable use the same glass cladding diameter of 125 microns. Because they have the same outer diameter, they’re equally strong and are handled in the same way. In addition, both types of cable are included in the TIA/EIA 568-B.3 standards for structured cabling and connectivity.

As with 62.5-micron cable, you can use 50-micron fiber in all types of applications: Ethernet, FDDI, 155-Mbps ATM, Token Ring, Fast Ethernet, and Gigabit Ethernet. It is recommended for all premise applications: backbone, horizontal, and intrabuilding connections, and it should be considered especially for any new construction and installations. IT managers looking at the possibility of 10 Gigabit Ethernet and future scalability will get what they need with 50-micron cable.

Gaining ground
The big difference between 50-micron and 62.5-micron cable is in bandwidth. The smaller 50-micron core provides a higher 850-nm bandwidth, making it ideal for inter/intrabuilding connections. 50-micron cable features three times the bandwidth of standard 62.5-micron cable. At 850-nm, 50-micron cable is rated at 500 MHz/km over 500 meters versus 160 MHz/km for 62.5-micron cable over 220 meters.

Fiber Type: 62.5/125 µm
Minimum Bandwidth (MHz-km): 160/500
Distance at 850 nm: 220 m
Distance at 1310 nm: 500 m

Fiber Type: 50/125 µm
Minimum Bandwidth (MHz-km): 500/500
Distance at 850 nm: 500 m
Distance at 1310 nm: 500 m

As we move towards Gigabit Ethernet, the 850-nm wavelength is gaining importance along with the development of improved laser technology. Today, a lower-cost 850-nm laser, the Vertical-Cavity Surface-Emitting Laser (VCSEL), is becoming more available for networking. This is particularly important because Gigabit Ethernet specifies a laser light source.

Other differences between the two types of cable include distance and speed. The bandwidth an application needs depends on the data transmission rate. Usually, data rates are inversely proportional to distance. As the data rate (MHz) goes up, the distance that rate can be sustained goes down. So a higher fiber bandwidth enables you to transmit at a faster rate or for longer distances. In short, 50-micron cable provides longer link lengths and/or higher speeds in the 850-nm wavelength. For example, the proposed link length for 50-micron cable is 500 meters in contrast with 220 meters for 62.5-micron cable.

Migration
Standards now exist that cover the migration of 10-Mbps to 100-Mbps or 1 Gigabit Ethernet at the 850-nm wavelength. The most logical solution for upgrades lies in the connectivity hardware. The easiest way to connect the two types of fiber in a network is through a switch or other networking “box.“ It is not recommended to connect the two types of fiber directly.

Multimode, 50- and 62.5-micron cable.
Multimode cable has a large-diameter core and multiple pathways of light. It comes in two core sizes: 50-micron and 62.5-micron.

Multimode fiber optic cable can be used for most general data and voice fiber applications, such as bringing fiber to the desktop, adding segments to an existing network, and in smaller applications such as alarm systems. Both 50- and 62.5-micron cable feature the same cladding diameter of 125 microns, but 50-micron fiber cable features a smaller core (the light-carrying portion of the fiber).

Although both can be used in the same way, 50-micron cable is recommended for premise applications (backbone, horizontal, and intrabuilding connections) and should be considered for any new construction and installations. Both also use either LED or laser light sources. The big difference between the two is that 50-micron cable provides longer link lengths and/or higher speeds, particularly in the 850-nm wavelength.

Single-mode, 8–10-micron cable.
Single-mode cable has a small, 8–10-micron glass core and only one pathway of light. With only a single wavelength of light passing through its core, single-mode cable realigns the light toward the center of the core instead of simply bouncing it off the edge of the core as multimode does.

Single-mode cable provides 50 times more distance than multimode cable. Consequently, single-mode cable is typically used in long-haul network connections spread out over extended areas, including cable television and campus backbone applications. Telcos use it for connections between switching offices. Single-mode cable also provides higher bandwidth, so you can use a pair of single-mode fiber strands full-duplex for up to twice the throughput of multimode fiber.

Specification comparison:

50-/125-Micron Multimode Fiber

850-nm Wavelength:
Bandwidth: 500 MHz/km;
Attenuation: 3.5 dB/km;
Distance: 550 m;

1300-nm Wavelength:
Bandwidth: 500 MHz/km;
Attenuation: 1.5 dB/km;
Distance: 550 m

62.5-/125-Miron Multimode Fiber

850-nm Wavelength:
Bandwidth: 160 MHz/km;
Attenuation: 3.5 dB/km;
Distance: 220 m;

1300-nm Wavelength:
Bandwidth: 500 MHz/km;
Attenuation: 1.5 dB/km;
Distance: 500 m

8–10-Micron Single-Mode Fiber

Premise Application:
Wavelength: 1310 nm and 1550 nm;
Attenuation: 1.0 dB/km;

Outside Plant Application:
Wavelength: 1310 nm and 1550 nm;
Attenuation: 0.1 dB/km

As today’s networks expand, the demand for more bandwidth and greater distances increases. Gigabit Ethernet and the emerging 10 Gigabit Ethernet are becoming the applications of choice for current and future networking needs. Thus, there is a renewed interest in 50-micron fiber optic cable.

First used in 1976, 50-micron cable has not experienced the widespread use in North America that 62.5-micron cable has.

To support campus backbones and horizontal runs over 10-Mbps Ethernet, 62.5-micron fiber, introduced in 1986, was and still is the pre-dominant fiber optic cable because it offers high bandwidth and long distance.

One reason 50-micron cable did not gain widespread use was because of the light source. Both 62.5- and 50-micron fiber cable can use either LED or laser light sources. But in the 1980s and 1990s, LED light sources were common. Because 50-micron cable has a smaller aperture, the lower power of the LED light source caused a reduction in the power budget compared to 62.5-micron cable—thus, the migration to 62.5-micron cable. At that time, laser light sources were not highly developed and were rarely used with 50-micron cable — and, when they were, it was mostly in research and technological applications.

The cables share many characteristics. Although 50-micron fiber cable features a smaller core (the light-carrying portion of the fiber), both 50- and 62.5-micron cable use the same cladding diameter of 125 microns. Because they have the same outer diameter, they’re equally strong and are handled in the same way. In addition, both types of cable are included in the TIA/EIA 568-B.3 standards for structured cabling and connectivity.
As with 62.5-micron cable, you can use 50-micron fiber in all types of applications: Ethernet, FDDI, 155-Mbps ATM, Token Ring, Fast Ethernet, and Gigabit Ethernet. It is recommended for all premise applications: backbone, horizontal, and intrabuilding connections. And it should be considered especially for any new construction and installations. IT managers looking at the possibility of 10 Gigabit Ethernet and future scalability will get what they need with 50-micron cable.

Multimode vs. single-mode
Multimode cable has a large-diameter core and multiple pathways of light. It is most commonly available in two core sizes: 50-micron and 62.5-micron.

Multimode fiber optic cable can be used for most general data and voice fiber applications such as adding segments to an existing network, and in smaller applications such as alarm systems and bringing fiber to the desktop. Both multimode cable cores use either LED or laser light sources.

Multimode 50-micron cable is recommended for premise applications?(backbone, horizontal, and intrabuilding connections). It should be considered for any new construction and for installations because it provides longer link lengths and/or higher speeds, particularly in the 850-nm wavelength, than 62.5-micron cable does.

Multimode cable commonly has an orange or aqua jacket; single-mode has yellow. Other colors are available for various applications and for identification purposes.

Single-mode cable has a small (8–10-micron) glass core and only one pathway of light. With only a single wavelength of light passing through its core, single-mode cable realigns the light toward the center of the core instead of simply bouncing it off the edge of the core as multimode does.

Single-mode cable provides 50 times more distance than multimode cable does. Consequently, single-mode cable is typically used in high-bandwidth applications and in long-haul network connections spread out over extended areas, including cable television and campus backbone applications. Telcos use it for connections between switching offices. Single-mode cable also provides higher bandwidth, so you can use a pair of single-mode fiber strands full-duplex at more than twice the throughput of multimode fiber.

Construction
Fiber optic cable consists of a core, cladding, coating, buffer strengthening fibers, and cable jacket.

The core is the physical medium that transports optical data signals from an attached light source to a receiving device. It is a single continuous strand of glass or plastic that’s measured (in microns) by the size of its outer diameter.

All fiber optic cable is sized according to its core’s outer diameter. The two multimode sizes most commonly available are 50 and 62.5 microns. Single-mode cores are generally less than 9 microns.

The cladding is a thin layer that surrounds the fiber core and serves as a boundary that contains the light waves and causes the refraction, enabling data to travel throughout the length of the fiber segment.

The coating is a layer of plastic that surrounds the core and cladding to reinforce the fiber core, help absorb shocks, and provide extra protection against excessive cable bends. These coatings are measured in microns (µ); the coating is 250µ and the buffer is 900µ.

Strengthening fibers help protect the core against crushing forces and excessive tension during installation. This material is generally Kevlar® yarn strands within the cable jacket.

The cable jacket is the outer layer of any cable. Most fiber optic cables have an orange jacket, although some types can have black, yellow, aqua or other color jackets. Various colors can be used to designate different applications within a network.

Simplex vs. duplex patch cables
Multimode and single-mode patch cables can be simplex or duplex.

Simplex has one fiber, while duplex zipcord has two fibers joined with a thin web. Simplex (also known as single strand) and duplex zipcord cables are tight-buffered and jacketed, with Kevlar strength members.

Because simplex fiber optic cable consists of only one fiber link, you should use it for applications that only require one-way data transfer. For instance, an interstate trucking scale that sends the weight of the truck to a monitoring station or an oil line monitor that sends data about oil flow to a central location.

Use duplex multimode or single-mode fiber optic cable for applications that require simultaneous, bidirectional data transfer. Workstations, fiber switches and servers, Ethernet switches, backbone ports, and similar hardware require duplex cable.

PVC (riser) vs. plenum-rated
PVC cable (also called riser-rated cable even though not all PVC cable is riser-rated) features an outer polyvinyl chloride jacket that gives off toxic fumes when it burns. It can be used for horizontal and vertical runs, but only if the building features a contained ventilation system. Plenum can replace PVC, but PVC cannot be used in plenum spaces.

“Riser-rated” means that the jacket is fire-resistant. However, it can still give off noxious fumes when overheated. The cable carries an OFNR rating and is not for use in plenums.

Plenum-jacketed cables have FEP, such as Teflon®, which emits less toxic fumes when it burns. A plenum is a space within the building designed for the movement of environmental air. In most office buildings, the space above the ceiling is used for the HVAC air return. If cable goes through that space, it must be “plenum-rated.”

Distribution-style vs. breakout-style
Distribution-style cables have several tight-buffered fibers bundled under the same jacket with Kevlar or fiberglass rod reinforcement. These cables are small in size and are typically used within a building for short, dry conduit runs, in either riser or plenum applications. The fibers can be directly terminated, but because the fibers are not individually reinforced, these cables need to be terminated inside a patch panel, junction box, fiber enclosure, or cabinet.

Breakout-style cables are made of several simplex cables bundled together, making a strong design that is larger than distribution cables. Breakout cables are suitable for riser and plenum applications.

Loose-tube vs. tight-buffered
Both loose-tube and tight-buffered cables contain some type of strengthening member, such as aramid yarn, stainless steel wire strands, or even gel-filled sleeves. But each is designed for very different environments.

Loose-tube cable is specifically designed for harsh outdoor environments. It protects the fiber core, cladding, and coating by enclosing everything within semi-rigid protective sleeves or tubes. Many loose-tube cables also have a water-resistant gel that surrounds the fibers. This gel helps protect them from moisture, so the cables are great for harsh, high-humidity environments where water or condensation can be a problem. The gel-filled tubes can also expand and contract with temperature changes. Gel-filled loose-tube cable is not the best choice for indoor applications.

Tight-buffered cable, in contrast, is optimized for indoor applications. Because it’s sturdier than loose-tube cable, it’s best suited for moderate-length LAN/WAN connections, or long indoor runs. It’s easier to install as well, because there’s no messy gel to clean up and it doesn’t require a fan-out kit for splicing or termination.

Indoor/outdoor cable
Indoor/outdoor cable uses dry-block technology to seal ruptures against moisture seepage and gel-filled buffer tubes to halt moisture migration. Comprised of a ripcord, core binder, a flame-retardant layer, overcoat, aramid yarn, and an outer jacket, it is designed for aerial, duct, tray, and riser applications.

Interlocking armored cable
This fiber cable is jacketed in aluminum interlocking armor so it can be run just about anywhere in a building. Ideal for harsh environments, it is rugged and rodent resistant. No conduit is needed, so it’s a labor- and money-saving alternative to using innerducts for fiber cable runs.

Outside-plant cable is used in direct burials. It delivers optimum performance in extreme conditions and is terminated within 50 feet of a building entrance. It blocks water and is rodent-resistant.

Interlocking armored cable is lightweight and flexible but also extraordinarily strong. It is ideal for out-of-the-way premise links.

Laser-optimized 10-Gigabit cable
Laser-optimized multimode fiber cable assemblies differ from standard multimode cable assemblies because they have graded refractive index profile fiber optic cable in each assembly. This means that the refractive index of the core glass decreases toward the outer cladding, so the paths of light towards the outer edge of the fiber travel quicker than the other paths. This increase in speed equalizes the travel time for both short and long light paths, ensuring accurate information transmission and receipt over much greater distances, up to 300 meters at 10 Gbps.

Laser-optimized multimode fiber cable is ideal for premise networking applications that include long distances. It is usually aqua colored.

With breakout- or fanout-style cables, the fibers are packaged individually. A breakout cable is basically several simplex cables bundled together in one jacket. Breakout cables are suitable for riser and plenum applications, and conduit runs.

This differs from distribution-style cables where several tight-buffered fibers are bundled under the same jacket.

This design of the breakout cable adds strength to the cable, although that makes it larger and more expensive than distribution-style cables.

Because each fiber is individually reinforced, you can divide the cable into individual fiber lines. This enables quick connector termination, and eliminates the need for patch panels.

Breakout cable can also be more economical because it requires much less labor to terminate.

You may want to choose a cable that has more fibers than you actually need in case of breakage during termination or for future expansion.

There are two styles of fiber optic cable construction: loose tube and tight buffered. Both contain some type of strengthening member, such as aramid yarn, stainless steel wire strands, or even gel-filled sleeves. But each is designed for very different environments.

Loose tube cables, the older of the two cable types, are specifically designed for harsh outdoor environments. They protect the fiber core, cladding, and coating by enclosing everything within semi-rigid protective sleeves or tubes. In loose-tube cables that hold more than one optical fiber, each individually sleeved core is bundled loosely within an all-encompassing outer jacket.

Many loose-tube cables also have a water-resistant gel that surrounds the fibers. This gel helps protect them from moisture, so the cables are great for harsh, high-humidity environments where water or condensation can be a problem. The gel-filled tubes can expand and contract with temperature changes, too.

But gel-filled loose-tube cables are not the best choice when cable needs to be submerged or where it’s routed around multiple bends. Excess cable strain can force fibers to emerge from the gel.

Tight-buffered cables, in contrast, are optimized for indoor applications. Because they’re sturdier than loose-tube cables, they’re best suited for moderate-length LAN/WAN connections, long indoor runs, and even direct burial. Tight-buffered cables are also recommended for underwater applications.

Instead of a gel layer or sleeve to protect the fiber core, tight-buffered cables use a two-layer coating. One is plastic; the other is waterproof acrylate. The acrylate coating keeps moisture away from the cable, like the gel-filled sleeves do for loose-tube cables. But this acrylate layer is bound tightly to the plastic fiber layer, so the core is never exposed (as it can be with gel-filled cables) when the cable is bent or compressed underwater.

Tight-buffered cables are also easier to install because there’s no messy gel to clean up and they don’t require a fan-out kit for splicing or termination. You can crimp connectors directly to each fiber.

Want the best of both worlds? Try a hybrid, breakout-style fiber optic cable, which combines tight-buffered cables within a loose-tube housing.