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Black Box Explains... Fan-out kits.

Furcating is the process of adding protective tubing to each fiber within a loose-tube cable. It can be a headache-inducing task if you don’t have the right tools. If you... more/see it nowbend the cable or buffer tubes past their recommended bend radius, or if you allow them to kink, you’ll end up with substandard cable connections and splices that can break down over time. And, if the cable is outdoors, it can become exposed to the elements. The end result: a damaged cable without optimal transmission performance.

That’s why a fan-out kit is an absolute must during furcation. These kits enable you to branch out the fragile fiber strands from a buffer tube into protective tubing so you can add a connector. And, you can do it without using splicing hardware, trays, and pigtails.

To separate the fibers, use the kit’s fan-out assembly, which is color-coded to match the fiber color scheme. The assembly protects the cable’s bend radius. It also eliminates excessive strain on the fibers by isolating them from tensile forces.

Several types of fan-out kits are available for both indoor and outdoor cross-connects. The outdoor kits include components that compensate for wider temperature fluctuations. Some kits are used to terminate loose-tube cables with 6 or 12 fibers per buffer tube. Others enable you to furcate and terminate more than 200 loose-tube cable fibers, sealing the cable sheath and providing a moisture barrier at the point of termination. These kits require no additional hardware.

Although it’s recommended that you terminate loose-tube cable at a patch panel, that might not always be possible. For this, there are “spider“ type fan-out kits, which affix a stronger tubing to the bare fiber. The tubing is typically multilayered, consisting of a FEP inner tube that holds the individual fiber, an aramid yarn strength member, and an outer protective PVC jacket. Once you strip back the cable jacket, you thread the fibers into the fan-out inserts. collapse

Black Box Explains…Terminating fiber.

Terminating fiber cable used to be a job for experts only. But today, prepolished connectors make it possible for anyone to terminate multimode fiber—all you need is a bit of... more/see it nowpatience and the right tools. Here’s how to terminate fiber with ST connectors:

Step 1 — Slide the connector strain-relief boot, small end first, onto the cable.

Step 2 — Using a template, mark the jacket dimensions to be stripped (40 mm and 52 mm from the end).

Step 3 — Remove the outer jacket from the cable end to the 40 mm mark. Cut the exposed Kevlar. Carefully remove the jacket to the 52-mm mark, exposing the remaining length of Kevlar.

Step 4 — Fan out the Kevlar fibers and slide the crimp ring of the connector approximately 5 mm over the fibers to hold them out of the way. Mark the fiber buffer 11 mm from the end of the cable jacket. Also, mark the buffer where it meets the jacket.

Step 5 — Bit by bit, strip off the buffering until you reach the 11-mm mark. Check the mark you made on the buffer at the jacket. If it’s moved, carefully work the buffer back into the jacket to its original position.

Step 6 — Clean the glass fiber with an alcohol wipe. Cleave the fiber to an 8-mm length.

Step 7 — Carefully insert the fiber into the connector until you feel it bottom out and a bow forms between the connector and the clamp. Cam the connector with the appropriate tool.

Step 8 — Crimp the connector.

Step 9 — Slide the crimp ring up the jacket away from the connector, releasing the Kevlar fibers. Fan the fiber so they encircle the buffer. The ends of the fibers should just touch the rear of the connector—if they’re too long, trim them now.

Step 10 — Crimp the connector again.

Step 11 — Slide the strain-relief boot over the rear of the connector. You might want to put a bead of 411 Loctite adhesive for extra strength on the rear of the boot where it meets the jacket.

Although the details may vary slightly with different connectors and termination kits, the basic termination procedure is the same. collapse

Fiber optic cable construction and types.

Multimode vs. single-mode
Multimode cable has a large-diameter core and multiple pathways of light. It is most commonly available in two core sizes: 50-micron and 62.5-micron.

Multimode fiber optic cable can... more/see it nowbe used for most general data and voice fiber applications such as adding segments to an existing network, and in smaller applications such as alarm systems and bringing fiber to the desktop. Both multimode cable cores use either LED or laser light sources.

Multimode 50-micron cable is recommended for premise applications?(backbone, horizontal, and intrabuilding connections). It should be considered for any new construction and for installations because it provides longer link lengths and/or higher speeds, particularly in the 850-nm wavelength, than 62.5-micron cable does.

Multimode cable commonly has an orange or aqua jacket; single-mode has yellow. Other colors are available for various applications and for identification purposes.

Single-mode cable has a small (8–10-micron) glass core and only one pathway of light. With only a single wavelength of light passing through its core, single-mode cable realigns the light toward the center of the core instead of simply bouncing it off the edge of the core as multimode does.

Single-mode cable provides 50 times more distance than multimode cable does. Consequently, single-mode cable is typically used in high-bandwidth applications and in long-haul network connections spread out over extended areas, including cable television and campus backbone applications. Telcos use it for connections between switching offices. Single-mode cable also provides higher bandwidth, so you can use a pair of single-mode fiber strands full-duplex at more than twice the throughput of multimode fiber.

Fiber optic cable consists of a core, cladding, coating, buffer strengthening fibers, and cable jacket.

The core is the physical medium that transports optical data signals from an attached light source to a receiving device. It is a single continuous strand of glass or plastic that’s measured (in microns) by the size of its outer diameter.

All fiber optic cable is sized according to its core’s outer diameter. The two multimode sizes most commonly available are 50 and 62.5 microns. Single-mode cores are generally less than 9 microns.

The cladding is a thin layer that surrounds the fiber core and serves as a boundary that contains the light waves and causes the refraction, enabling data to travel throughout the length of the fiber segment.

The coating is a layer of plastic that surrounds the core and cladding to reinforce the fiber core, help absorb shocks, and provide extra protection against excessive cable bends. These coatings are measured in microns (µ); the coating is 250µ and the buffer is 900µ.

Strengthening fibers help protect the core against crushing forces and excessive tension during installation. This material is generally Kevlar® yarn strands within the cable jacket.

The cable jacket is the outer layer of any cable. Most fiber optic cables have an orange jacket, although some types can have black, yellow, aqua or other color jackets. Various colors can be used to designate different applications within a network.

Simplex vs. duplex patch cables
Multimode and single-mode patch cables can be simplex or duplex.

Simplex has one fiber, while duplex zipcord has two fibers joined with a thin web. Simplex (also known as single strand) and duplex zipcord cables are tight-buffered and jacketed, with Kevlar strength members.

Because simplex fiber optic cable consists of only one fiber link, you should use it for applications that only require one-way data transfer. For instance, an interstate trucking scale that sends the weight of the truck to a monitoring station or an oil line monitor that sends data about oil flow to a central location.

Use duplex multimode or single-mode fiber optic cable for applications that require simultaneous, bidirectional data transfer. Workstations, fiber switches and servers, Ethernet switches, backbone ports, and similar hardware require duplex cable.

PVC (riser) vs. plenum-rated
PVC cable (also called riser-rated cable even though not all PVC cable is riser-rated) features an outer polyvinyl chloride jacket that gives off toxic fumes when it burns. It can be used for horizontal and vertical runs, but only if the building features a contained ventilation system. Plenum can replace PVC, but PVC cannot be used in plenum spaces.

“Riser-rated” means that the jacket is fire-resistant. However, it can still give off noxious fumes when overheated. The cable carries an OFNR rating and is not for use in plenums.

Plenum-jacketed cables have FEP, such as Teflon®, which emits less toxic fumes when it burns. A plenum is a space within the building designed for the movement of environmental air. In most office buildings, the space above the ceiling is used for the HVAC air return. If cable goes through that space, it must be “plenum-rated.”

Distribution-style vs. breakout-style
Distribution-style cables have several tight-buffered fibers bundled under the same jacket with Kevlar or fiberglass rod reinforcement. These cables are small in size and are typically used within a building for short, dry conduit runs, in either riser or plenum applications. The fibers can be directly terminated, but because the fibers are not individually reinforced, these cables need to be terminated inside a patch panel, junction box, fiber enclosure, or cabinet.

Breakout-style cables are made of several simplex cables bundled together, making a strong design that is larger than distribution cables. Breakout cables are suitable for riser and plenum applications.

Loose-tube vs. tight-buffered
Both loose-tube and tight-buffered cables contain some type of strengthening member, such as aramid yarn, stainless steel wire strands, or even gel-filled sleeves. But each is designed for very different environments.

Loose-tube cable is specifically designed for harsh outdoor environments. It protects the fiber core, cladding, and coating by enclosing everything within semi-rigid protective sleeves or tubes. Many loose-tube cables also have a water-resistant gel that surrounds the fibers. This gel helps protect them from moisture, so the cables are great for harsh, high-humidity environments where water or condensation can be a problem. The gel-filled tubes can also expand and contract with temperature changes. Gel-filled loose-tube cable is not the best choice for indoor applications.

Tight-buffered cable, in contrast, is optimized for indoor applications. Because it’s sturdier than loose-tube cable, it’s best suited for moderate-length LAN/WAN connections, or long indoor runs. It’s easier to install as well, because there’s no messy gel to clean up and it doesn’t require a fan-out kit for splicing or termination.

Indoor/outdoor cable
Indoor/outdoor cable uses dry-block technology to seal ruptures against moisture seepage and gel-filled buffer tubes to halt moisture migration. Comprised of a ripcord, core binder, a flame-retardant layer, overcoat, aramid yarn, and an outer jacket, it is designed for aerial, duct, tray, and riser applications.

Interlocking armored cable
This fiber cable is jacketed in aluminum interlocking armor so it can be run just about anywhere in a building. Ideal for harsh environments, it is rugged and rodent resistant. No conduit is needed, so it’s a labor- and money-saving alternative to using innerducts for fiber cable runs.

Outside-plant cable is used in direct burials. It delivers optimum performance in extreme conditions and is terminated within 50 feet of a building entrance. It blocks water and is rodent-resistant.

Interlocking armored cable is lightweight and flexible but also extraordinarily strong. It is ideal for out-of-the-way premise links.

Laser-optimized 10-Gigabit cable
Laser-optimized multimode fiber cable assemblies differ from standard multimode cable assemblies because they have graded refractive index profile fiber optic cable in each assembly. This means that the refractive index of the core glass decreases toward the outer cladding, so the paths of light towards the outer edge of the fiber travel quicker than the other paths. This increase in speed equalizes the travel time for both short and long light paths, ensuring accurate information transmission and receipt over much greater distances, up to 300 meters at 10 Gbps.

Laser-optimized multimode fiber cable is ideal for premise networking applications that include long distances. It is usually aqua colored.


Black Box Explains...Cable termination.

Carefully remove the jacketing from the cable and expose one inch of the insulated wire conductors. Do not remove any insulation from the conductors. When the... more/see it nowRJ-45 connector is crimped, the contacts inside will pierce the conductor insulation.

Untwist the wires to within 1/8" of the jacket. Arrange the wires according to the cable spec (568B in this case). Flatten and align the wires. Make one straight cut across all the conductors, removing approximately 1/2" to ensure the ends are of equal length.

Slide the wires into a connector. The cable jacket should extend into the connector about 1/4" for strain relief. Orient the wires so connector Pin 1 aligns with cable Pin 1, etc. Hold the connector in front of you. With the locking tab down, Pin 1 is on the far left.

Insert the connector into a crimp tool. Make sure you’re using the proper die. Firmly squeeze the handles. They’ll lock in a ratcheting action. A final click indicates the connector is firmly latched.

Check your work using a continuity tester or cable certifier rated for the cable standard you’re installing. Your tester should be able to check for shorts, opens, or miswires.


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