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Black Box Explains...Industrial Ethernet (Ethernet/IP) and IP-rated connectors.

Ethernet technology is coming to the factory floor. Once limited to office environments, Ethernet has proven to be a robust alternative to the RS-232 interface traditionally used with industrial devices... more/see it nowsuch as programmable logic controllers. Ethernet brings speed, versatility, and cost savings to industrial environments.

The requirements of industrial environments are different than offices, so there are industrial Ethernet standards. The most common is the Ethernet/Industrial Protocol (Ethernet/IP) standard, usually called Industrial Ethernet. Industrial Ethernet adapts ordinary, off-the-shelf IEEE 802.3 Ethernet communication chips and physical media to industrial applications.

The Ingress Protection (IP) ratings developed by the European Committee for Electrotechnical Standardization (CENELEC) specify the environmental protection an enclosure provides.

An IP rating consists of two or three numbers. The first number refers to protection from solid objects or materials; the second number refers to protection from liquids; and the third number, commonly omitted from the rating, refers to protection against mechanical impacts. An IP67 rating means that a connector is totally protected from dust and from the effects of immersion in 5.9 inches (15 cm) to 3.2 feet (1 m) of water for 30 minutes.

Because office-grade RJ-45 connectors do not stand up to an industrial environment, the Ethernet/IP standard calls for sealed industrial RJ-45 connectors that meet an IP67 standard, meaning the connectors are sealed against dust and water. collapse

Black Box Explains...Fiber optic cable construction.

Fiber optic cable consists of a core, cladding, coating, strengthening fibers, and cable jacket.

This is the physical medium that transports optical data signals from an attached light source to... more/see it nowa receiving device. The core is a single continuous strand of glass or plastic that’s measured (in microns) by the size of its outer diameter. The larger the core, the more light the cable can carry.

All fiber optic cable is sized according to its core’s outer diameter.

The three multimode sizes most commonly available are 50, 62.5, and 100 microns. Single-mode cores are generally less than 9 microns.

This is a thin layer that surrounds the fiber core and serves as a boundary that contains the light waves and causes the refraction, enabling data to travel throughout the length of the fiber segment.

This is a layer of plastic that surrounds the core and cladding to reinforce the fiber core, help absorb shocks, and provide extra protection against excessive cable bends. These buffer coatings are measured in microns (µ) and can range from 250 to 900 microns.

Strengthening fibers
These components help protect the core against crushing forces and excessive tension during installation.

The materials can range from Kevlar® to wire strands to gel-filled sleeves.

Cable jacket
This is the outer layer of any cable. Most fiber optic cables have an orange jacket, although some types can have black or yellow jackets. collapse

Black Box Explains...NEMA ratings for enclosures.

The National Electrical Manufacturers’ Association (NEMA) issues guidelines and ratings for an enclosure’s level of protection against contaminants that might come in contact with its enclosed equipment.

There are many numerical... more/see it nowNEMA designations; we’ll discuss NEMA enclosures relevant to our on-line catalog: NEMA 3, NEMA 3R, NEMA 4, NEMA 4X, and NEMA 12.

NEMA 3 enclosures, designed for both indoor and outdoor use, provide protection against falling dirt, windblown dust, rain, sleet, and snow, as well as ice formation.

The NEMA 3R rating is identical to NEMA 3 except that it doesn’t specify protection against windblown dust.

NEMA 4 and 4X enclosures, also designed for indoor and outdoor use, protect against windblown dust and rain, splashing and hose-directed water, and ice formation. NEMA 4X goes further than NEMA 4, specifying that the enclosure will also protect against corrosion caused by the elements.

NEMA 12 enclosures are constructed for indoor use only and are designed to provide protection against falling dirt, circulating dust, lint, fibers, and dripping or splashing noncorrosive liquids. Protection against oil and coolant seepage is also a prerequisite for NEMA 12 designation. collapse


xDSL, a term that encompasses the broad range of digital subscriber line (DSL) services, offers a low-cost, high-speed data transport option for both individuals and businesses, particularly in areas without... more/see it nowaccess to cable Internet.

xDSL provides data transmission over copper lines, using the local loop, the existing outside-plant telephone cable network that runs right to your home or office. DSL technology is relatively cheap and reliable.

SHDSL can be used effectively in enterprise LAN applications. When interconnecting sites on a corporate campus, buildings and network devices often lie beyond the reach of a standard Ethernet segment. Now you can use existing copper network infrastructure to connect remote LANS across longer distances and at higher speeds than previously thought possible.

There are various forms of DSL technologies, all of which face distance issues. The quality of the signals goes down with increasing distance. The most common will be examined here, including SHDSL, ADSL, and SDSL.

SHDSL (also known as G.SHDSL) (Single-Pair, High-Speed Digital Subscriber Line) transmits data at much higher speeds than older versions of DSL. It enables faster transmission and connections to the Internet over regular copper telephone lines than traditional voice modems can provide. Support of symmetrical data rates makes SHDSL a popular choice for businesses for PBXs, private networks, web hosting, and other services.

Ratified as a standard in 2001, SHDSL combines ADSL and SDSL features for communications over two or four (multiplexed) copper wires. SHDSL provides symmetrical upstream and downstream transmission with rates ranging from 192 kbps to 2.3 Mbps. As a departure from older DSL services designed to provide higher downstream speeds, SHDSL specified higher upstream rates, too. Higher transmission rates of 384 kbps to 4.6 Mbps can be achieved using two to four copper pairs. The distance varies according to the loop rate and noise conditions.

For higher-bandwidth symmetric links, newer G.SHDSL devices for 4-wire applications support 10-Mbps rates at distances up to 1.3 miles (2 km). Equipment for 2-wire deployments can transmit up to 5.7 Mbps at the same distance.

SHDSL (G.SHDSL) is the first DSL standard to be developed from the ground up and to be approved by the International Telecommunication Union (ITU) as a standard for symmetrical digital subscriber lines. It incorporates features of other DSL technologies, such as ADSL and SDS, and is specified in the ITU recommendation G.991.2.

Also approved in 2001, VDSL (Very High Bitrate DSL) as a DSL service allows for downstream/upstream rates up to 52 Mbps/16 Mbps. Extenders for local networks boast 100-Mbps/60-Mbps speeds when communicating at distances up to 500 feet (152.4 m) over a single voice-grade twisted pair. As a broadband solution, VDSL enables the simultaneous transmission of voice, data, and video, including HDTV, video on demand, and high-quality videoconferencing. Depending on the application, you can set VDSL to run symmetrically or asymmetrically.

VDSL2 (Very High Bitrate DSL 2), standardized in 2006, provides a higher bandwidth (up to 30 MHz) and higher symmetrical speeds than VDSL, enabling its use for Triple Play services (data, video, voice) at longer distances. While VDSL2 supports upstream/downstream rates similar to VDSL, at longer distances, the speeds don’t fall off as much as those transmitted with ordinary VDSL equipment.

ADSL (Asymmetric DSL) provides transmission speeds ranging from downstream/upstream rates of 9 Mbps/640 kbps over a relatively short distance to 1.544 Mbps/16 kbps as far away as 18,000 feet. The former speeds are more suited to a business, the latter more to the computing needs of a residential customer.

More bandwidth is usually required for downstream transmissions, such as receiving data from a host computer or downloading multimedia files. ADSL’s asymmetrical nature provides more than sufficient bandwidth for these applications.

The lopsided nature of ADSL is what makes it most likely to be used for high-speed Internet access. And the various speed/distance options available within this range are one more point in ADSL’s favor. Like most DSL services standardized by ANSI as T1.413, ADSL enables you to lease and pay for only the bandwidth you need.

SDSL (Symmetric DSL) represents the two-wire version of HDSL—which is actually symmetric DSL, albeit a four-wire version. SDSL is also known within ANSI as HDSL2.

Essentially offering the same capabilities as HDSL, SDSL offers T1 rates (1.544 Mbps) at ranges up to 10,000 feet and is primarily designed for business applications.


Black Box Explains...How fiber is insulated for use in harsh environments.

Fiber optic cable not only gives you immunity to interference and greater signal security, but it’s also constructed to insulate the fiber’s core from the stress associated with use in... more/see it nowharsh environments.

The core is a very delicate channel that’s used to transport data signals from an optical transmitter to an optical receiver. To help reinforce the core, absorb shock, and provide extra protection against cable bends, fiber cable contains a coating of acrylate plastic.

In an environment free from the stress of external forces such as temperature, bends, and splices, fiber optic cable can transmit light pulses with minimal attenuation. And although there will always be some attenuation from external forces and other conditions, there are two methods of cable construction to help isolate the core: loose-tube and tight-buffer construction.

In a loose-tube construction, the fiber core literally floats within a plastic gel-filled sleeve. Surrounded by this protective layer, the core is insulated from temperature extremes, as well as from damaging external forces such as cutting and crushing.

In a tight-core construction, the plastic extrusion method is used to apply a protective coating directly over the fiber coating. This helps the cable withstand even greater crushing forces. But while the tight-buffer design offers greater protection from core breakage, it’s more susceptible to stress from temperature variations. Conversely, while it’s more flexible than loose-tube cable, the tight-buffer design offers less protection from sharp bends or twists. collapse

Black Box Explains... Pulling eyes and fiber cable.

Fiber optic cable can be damaged if pulled improperly. Broken or cracked fiber, for example, can result from pulling on the fiber core or jacket instead of the strength member.... more/see it nowAnd too much tension or stress on the jacket, as well as too tight of a bend radius, can damage the fiber core. If the cable’s core is harmed, the damage can be difficult to detect.

Once the cable is pulled successfully, damage can still occur during the termination phase. Field termination can be difficult and is often done incorrectly, resulting in poor transmission. One way to eliminate field termination is to pull preterminated cable. But this can damage the cable as well because the connectors can be knocked off during the pulling process. The terminated cable may also be too bulky to fit through ducts easily. To help solve all these problems, use preterminated fiber optic cable with a pulling eye. This works best for runs up to 2000 feet (609.6 m).

The pulling eye contains a connector and a flexible, multiweave mesh-fabric gripping tube. The latched connector is attached internally to the Kevlar®, which absorbs most of the pulling tension. Additionally, the pulling eye’s mesh grips the jacket over a wide surface area, distributing any remaining pulling tension and renders it harmless. The end of the gripping tube features one of three different types of pulling eyes: swivel, flexible, or breakaway.

Swivel eyes enable the cable to go around bends without getting tangled. They also prevent twists in the pull from being transferred to the cable. A flexible eye follows the line of the pull around corners and bends, but it’s less rigid. A breakaway eye offers a swivel function but breaks if the tension is too great. We recommend using the swivel-type pulling eye.

A pulling eye enables all the fibers to be preterminated to ensure better performance. The terminated fibers are staggered inside the gripping tube to minimize the diameter of the cable. This enables the cable to be pulled through the conduit more easily. collapse

Black Box Explains... SNMP.

SNMP (Simple Network Management Protocol) management is the standard for LAN management, particularly in mission-critical applications. The standard is controlled by the Internet Engineering Task Force (IETF). It was designed... more/see it nowto manage network configuration, performance, faults, accounting, and security.

An SNMP agent must be present at the device level (a router or a hub, for example), either built into the unit or as a proxy agent, and is accessed through a remote terminal. SNMP does not follow a polling protocol. It waits to receive data from the remote device or sends data based on operator commands.

By using one common set of standards, SNMP enables network administrators to manage, monitor, and control their SNMP-compliant network equipment with one management system and from one management station. If a network device goes down, it|s possible to both pinpoint and troubleshoot the problem more efficiently. And a network administrator isn’t limited to equipment from just one vendor when using an SNMP program. collapse

Black Box Explains...DDS vs. T1.

DDS (Digital Data Service) is an AT&T® service that transmits data digitally over dedicated leased lines. DDS lines use four wires, and support speeds up to 56 kbps; however, DDS... more/see it nowis actually a 64-kbps circuit with 8 kbps being used for signaling. You can also get 64-kbps (ClearChannel™) service. Since the transmission is digital, no modems are needed. Dedicated digital lines are ideal for point-to-point links in wide-area networks.

T1 is a dedicated transmission line operating at 1.544 Mbps. It’s comprised of 24 DSOs, each supporting speeds of 64 kbps. The user sends data at N x 56 or N x 64 over T1 circuits. T1 operates over twisted-pair cable and is suitable for voice, data, and image transmissions on long-distance networks. collapse

Black Box Explains…Component vs. channel testing.

When using a Category 6 system, the full specification includes the testing of each part individually and in an end-to-end-channel. Because CAT6 is an open standard, products from different vendors... more/see it nowshould work together.

Channel testing includes patch cable, bulk cable, jacks, patch panels, etc. These tests cover a number of measurements, including: attenuation, NEXT, PS-NEXT, EL-FEXT, ACR, PS-ACR, EL-FEXT, PS-ELFEXT, and Return Loss. Products that are tested together should work together as specified. In theory, products from all manufacturers are interchangeable. But, if products from different manufacturers are inserted in a channel, end-to-end CAT6 performance may be compromised.

Component testing, on the other hand, is much stricter even though only two characteristics are measured: crosstalk and return loss. Although all CAT6 products should be interchangeable, products labeled as component are guaranteed to perform to a CAT6 level in a channel with products from different manufacturers.

For more information on cable, channel, and component specs, see below.

Buyer’s Guide: CAT5e vs. CAT6 Cable

Standard — CAT5e: TIA-568-B.2; CAT6: TIA-568-B.2-1

Frequency — CAT5e: 100 MHz; CAT6: 250 MHz

Attenuation (maximum at 100 MHz) —
Cable: CAT5e: 22 dB; CAT6: 19.8 dB
Connector: CAT5e: 0.4 dB; CAT6: 0.2 dB
Channel: CAT5e: 24.0 dB; CAT6: 21.3 dB

NEXT (minimum at 100 MHz) —
Cable: CAT5e: 35.3 dB; CAT6: 44.3 dB
Connector: CAT5e: 43.0 dB; CAT6: 54.0 dB
Channel: CAT5e: 30.1 dB; CAT6: 39.9 dB

PS-NEXT (minimum at 100 MHz) — 32.3 dB 42.3 dB

EL-FEXT (minimum at 100 MHz) —
Cable: CAT5e: 23.8 dB; CAT6: 27.8 dB
Connector: CAT5e: 35.1 dB; CAT6: 43.1 dB
Channel: CAT5e: 17.4 dB; CAT6: 23.3 dB

PS-ELFEXT (minimum at 100 MHz) — CAT5e: 20.8 dB; CAT6: 24.8 dB

Return Loss (minimum at 100 MHz) —
Cable: CAT5e: 20.1 dB; CAT6: 20.1 dB
Connector: CAT5e: 20.0 dB: CAT6: 24.0 dB
Channel: CAT5e: 10.0 dB; CAT6: 12.0 dB

Characteristic Impedance — Both: 100 ohms ± 15%

Delay Skew (maximum per 100 m) — Both: 45 ns

NOTE: In Attenuation testing, the lower the number, the better. In NEXT, EL-FEXT, and Return Loss testing, the higher the number, the better. collapse

Black Box Explains...Solid vs. stranded cable.

Solid-conductor cable is designed for backbone and horizontal cable runs. Use it for runs between two wiring closets or from the wiring closet to a wallplate. Solid cable shouldn’t be... more/see it nowbent, flexed, or twisted repeatedly. Its attenuation is lower than that of stranded-conductor cable.

Stranded cable is for use in shorter runs between network interface cards (NICs) and wallplates or between concentrators and patch panels, hubs, and other rackmounted equipment. Stranded-conductor cable is much more flexible than solid-core cable. However, attenuation is higher in stranded-conductor cable, so the total length of stranded cable in your system should be kept to a minimum to reduce signal degradation. collapse

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