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Black Box Explains...DIN rails.

A DIN rail is an industry-standard metal rail, usually installed inside an electrical enclosure, which serves as a mount for small electrical devices specially designed for use with DIN rails.... more/see it nowThese devices snap right onto the rails, sometimes requiring a set screw, and are then wired together.

Many different devices are available for mounting on DIN rails: terminal blocks, interface converters, media converter switches, repeaters, surge protectors, PLCs, fuses, or power supplies, just to name a few.

DIN rails are a space-saving way to accommodate components. And because DIN rail devices are so easy to install, replace, maintain, and inspect, this is an exceptionally convenient system that has become very popular in recent years.

A standard DIN rail is 35-mm wide with raised-lip edges, its dimensions outlined by the Deutsche Institut für Normung, a German standardization body. Rails are generally available in aluminum or steel and may be cut for installation. Depending on the requirements of the mounted components, the rail may need to be grounded. collapse


Black Box Explains...Media converters.



Media converters interconnect different cable types such as twisted pair, fiber, and coax within an existing network. They are often used to connect newer Ethernet equipment to legacy cabling.... more/see it nowThey can also be used in pairs to insert a fiber segment into copper networks to increase cabling distances and enhance immunity to electromagnetic interference (EMI).


Traditional media converters are purely Layer 1 devices that only convert electrical signals and physical media. They don’t do anything to the data coming through the link so they’re totally transparent to data. These converters have two ports—one port for each media type. Layer 1 media converters only operate at one speed and cannot, for instance, support both 10-Mbps and 100-Mbps Ethernet.


Some media converters are more advanced Layer 2 Ethernet devices that, like traditional media converters, provide Layer 1 electrical and physical conversion. But, unlike traditional media converters, they also provide Layer 2 services—in other words, they’re really switches. This kind of media converter often has more than two ports, enabling you to, for instance, extend two or more copper links across a single fiber link. They also often feature autosensing ports on the copper side, making them useful for linking segments operating at different speeds.


Media converters are available in standalone models that convert between two different media types and in chassis-based models that connect many different media types in a single housing.




Rent an apartment

Standalone converters convert between two media. But, like a small apartment, they can be outgrown. Consider your current and future applications before selecting a media converter. Standalone converters are available in many configurations, including 10BASE-T to multimode or single-mode fiber, 10BASE-T to Thin coax (ThinNet), 10BASE-T to thick coax (standard Ethernet), CDDI to FDDI, and Thin coax to fiber. 100BASE-T and 100BASE-FX models that connect UTP to single- or multimode fiber are also available. With the development of Gigabit Ethernet (1000 Mbps), media converters have been created to make the transition to high-speed networks easier.




...or buy a house.

Chassis-based or modular media converters are normally rackmountable and have slots that house media converter modules. Like a well-planned house, the chassis gives you room to grow. These are used when many Ethernet segments of different media types need to be connected in a central location. Modules are available for the same conversions performed by the standalone converters, and 10BASE-T, 100BASE-TX, 100BASE-FX, and Gigabit modules may also be mixed.

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Black Box Explains... GBICs

A Gigabit Interface Converter (GBIC) is a transceiver that converts digital electrical currents to optical signals and back again. GBICs support speeds of 1 Gbps or more and are typically... more/see it nowused as an interface between a high-speed Ethernet or ATM switch and a fiber backbone. GBICs are hot-swappable, so switches don’t need to be powered down for their installation. collapse


Black Box Explains...PoE phantom power.

10BASE-T and 100BASE-TX Ethernet use only two pairs of wire in 4-pair CAT5/CAT5e/CAT6 cable, leaving the other two pairs free to transmit power for Power over Ethernet (PoE) applications. However,... more/see it nowGigabit Ethernet or 1000BASE-T uses all four pairs of wires, leaving no pairs free for power. So how can PoE work over Gigabit Ethernet?

The answer is through the use of phantom power—power sent over the same wire pairs used for data. When the same pair is used for both power and data, the power and data transmissions don’t interfere with each other. Because electricity and data function at opposite ends of the frequency spectrum, they can travel over the same cable. Electricity has a low frequency of 60 Hz or less, and data transmissions have frequencies that can range from 10 million to 100 million Hz.

10- and 100-Mbps PoE may also use phantom power. The 802.3af PoE standard for use with 10BASE-T and 100BASE-TX defines two methods of power transmission. In one method, called Alternative A, power and data are sent over the same pair. In the other method, called Alternative B, two wire pairs are used to transmit data, and the remaining two pairs are used for power. That there are two different PoE power-transmission schemes isn’t obvious to the casual user because PoE Powered Devices (PDs) are made to accept power in either format. collapse


Black Box Explains...SFP, SFP+, and XFP transceivers.

SFP, SFP+, and XFP are all terms for a type of transceiver that plugs into a special port on a switch or other network device to convert the port to... more/see it nowa copper or fiber interface. These compact transceivers replace the older, bulkier GBIC interface. Although these devices are available in copper, their most common use is to add fiber ports. Fiber options include multimode and single-mode fiber in a variety of wavelengths covering distances of up to 120 kilometers (about 75 miles), as well as WDM fiber, which uses two separate wavelengths to both send and receive data on a single fiber strand.

SFPs support speeds up to 4.25 Gbps and are generally used for Fast Ethernet or Gigabit Ethernet applications. The expanded SFP standard, SFP+, supports speeds of 10 Gbps or higher over fiber. XFP is a separate standard that also supports 10-Gbps speeds. The primary difference between SFP+ and the slightly older XFP standard is that SFP+ moves the chip for clock and data recovery into a line card on the host device. This makes an SFP+ smaller than an XFP, enabling greater port density.

Because all these compact transcievers are hot-swappable, there’s no need to shut down a switch to swap out a module—it’s easy to change interfaces on the fly for upgrades and maintenance.

Another characteristic shared by this group of transcievers is that they’re OSI Layer 1 devices—they’re transparent to data and do not examine or alter data in any way. Although they’re primarily used with Ethernet, they’re also compatible with uncommon or legacy standards such as Fibre Channel, ATM, SONET, or Token Ring.

Formats for SFP, SFP+, and XFP transceivers have been standardized by multisource agreements (MSAs) between manufacturers, so physical dimensions, connectors, and signaling are consistent and interchangeable. Be aware though that some major manufacturers, notably Cisco, sell network devices with slots that lock out transceivers from other vendors. collapse


Black Box Explains...Ethernet hubs vs. Ethernet switches.

Although hubs and switches look very similar and are connected to the network in much the same way, there is a significant difference in the way they function.

What is a... more/see it nowhub?
An Ethernet hub is the basic building block of a twisted-pair (10BASE-T or 100BASE-TX) Ethernet network. Hubs do little more than act as a physical connection. They link PCs and peripherals and enable them to communicate over a network. All data coming into the hub travels to all stations connected to the hub. Because a hub doesn’t use management or addressing, it simply divides the 10- or 100-Mbps bandwidth among users. If two stations are transferring high volumes of data between them, the network performance of all stations on that hub will suffer. Hubs are good choices for small- or home-office networks, particularly if bandwidth concerns are minimal.

What is a switch?
An Ethernet switch, on the other hand, provides a central connection in an Ethernet network in which each connected device has its own dedicated link with full bandwidth. Switches divide LAN data into smaller, easier-to-manage segments and send data only to the PCs it needs to reach. They allot a full 10 or 100 Mbps to each user with addressing and management features. As a result, every port on the switch represents a dedicated 10- or 100-Mbps pathway. Because users connected to a switch do not have to share bandwidth, a switch offers relief from the network congestion a shared hub can cause.

What to consider when selecting an Ethernet hub:
• Stackability. Select a stackable hub connected with a special cable so you can start with one hub and add others as you need more ports. The entire stack functions as one device.
• Manageability. Choose an SNMP-manageable hub if you have a large, managed network.

What to consider when selecting an Ethernet switch:
• Manageability. Ethernet switches intended for large managed networks feature built-in management, usually SNMP.
• OSI Layer operation. Most Ethernet switches operate at “Layer 2,” which is for the physical network addresses (MAC addresses). Layer 3 switches use network addresses, and incorporate routing functions to actively calculate the best way to send a packet to its destination. Very advanced Ethernet switches, often known as routing switches, operate on OSI Layer 4 and route network traffic according to the application.
• Modular construction. A modular switch enables you to populate a chassis with modules of different speeds and media types. Because you can easily change modules, the modular switch is an adaptable solution for large, growing networks.
• Stackability. Some Ethernet switches can be connected to form a stack of two or more switches that functions as a single network device. This enables you to start with fewer ports and add them as your network grows. collapse


The ANSI/ISA Standard and Hazardous Locations

Fires and explosions are a major safety concern in industrial plants. Electrical equipment that must be installed in these locations should be specifically designed and tested to operate under extreme... more/see it nowconditions. The hazardous location classification system was designed to promote the safe use of electrical equipment in those areas “where fire or explosion hazards may exist due to flammable gases or vapors, flammable liquids, combustible dust, or ignitable fibers of flyings.”

The NEC and CSA define hazardous locations by three classes:
Class 1: Gas or vapor hazards
Class 2: Dust hazards
Class 3: Fibers and flyings

Two divisions:
Division 1: An environment where ignitable gases, liquids, vapors or dusts can exist Division 2: Locations where ignitables are not likely to exist

Hazardous classes are further defined by groups A, B, C, D, E, F, and G:
A. Acetylene
B. Hydrogen
C. Ethlene, carbon monoxide
D. Hydrocarbons, fuels, solvents
E. Metals
F. Carbonaceous dusts including coal, carbon black, coke
G. Flour, starch, grain, combustible plastic or chemical dust

ANSI/ISA 12.12.01
Our line of Industrial Ethernet Switches (LEH1208A, LEH1208A-2GMMSC, LEH1216A and LEH1216A-2GMMSC) is fully compliant with ANSI/ISA 12.12.01, a construction standard for Nonincendive Electrical Equipment for Use in Class I and II, Division 2 and Class III, Divisions 1 and 2 Hazardous (Classified) Locations. ANSI/ISA 12.12.01-2000 is similar to UL1604, but is more stringent (for a full list of changes, see Compliance Today). UL1604 was withdrawn in 2012 and replaced with ISA 12.12.01.

The standard provides the requirements for the design, construction, and marking of electrical equipment or parts of such equipment used in Class I and Class II, Division 2 and Class III, Divisions 1 and 2 hazardous (classified) locations. This type of equipment, in normal operation, is not capable of causing ignition.

The standard establishes uniformity in test methods for determining the suitability of equipment as related to their potential to ignite to a specific flammable gas or vapor-in-air mixture, combustible dust, easily ignitable fibers, or flyings under the following ambient conditions:
a) an ambient temperature of -25°C to 40°C.
b) an oxygen concentration of not greater than 21 percent by volume.
c) a pressure of 80 kPa (0.8 bar) to 110 kPa (1.1 bar).

The standard is available for purchase at www.webstore.ansi.org. To learn more about ANSI/ISA 12.12.01 and hazardous location types, visit https://www.osha.gov/doc/outreachtraining/htmlfiles/hazloc.html. -- collapse


Black Box Explains...Single-strand fiber WDM.

Traditional fiber optic media converters perform a useful function but don’t really reduce the amount of cable needed to send data on a fiber segment. They still require two strands... more/see it nowof glass to send transmit and receive signals for fiber media communications. Wouldn’t it be better to combine these two logical communication paths within one strand?

That’s exactly what single-strand fiber conversion does. It compresses the transmit and receive wavelengths into one single-mode fiber strand.

The conversion is done with Wave-Division Multiplexing (WDM) technology. WDM technology increases the information-carrying capacity of optical fiber by transmitting two signals simultaneously at different wavelengths on the same fiber. The way it usually works is that one unit transmits at 1310 nm and receives at 1550 nm. The other unit transmits at 1550 nm and receives at 1310 nm. The two wavelengths operate independently and don’t interfere with each other. This bidirectional traffic flow effectively converts a single fiber into a pair of “virtual fibers,” each driven independently at different wavelengths.

Although most implementations of WDM on single-strand fiber offer two channels, four-channel versions are just being introduced, and versions offering as many as 10 channels with Gigabit capacity are on the horizon.

WDM on single-strand fiber is most often used for point-to-point links on a long-distance network. It’s also used to increase network capacity or relieve network congestion. collapse


Black Box Explains...Power over Ethernet (PoE).

What is PoE?
The seemingly universal network connection, twisted-pair Ethernet cable, has another role to play, providing electrical power to low-wattage electrical devices. Power over Ethernet (PoE) was ratified by the... more/see it nowInstitute of Electrical and Electronic Engineers (IEEE) in June 2000 as the 802.3af-2003 standard. It defines the specifications for low-level power delivery—roughly 13 watts at 48 VDC—over twisted-pair Ethernet cable to PoE-enabled devices such as IP telephones, wireless access points, Web cameras, and audio speakers.

Recently, the basic 802.3af standard was joined by the IEEE 802.3at PoE standard (also called PoE+ or PoE plus), ratified on September 11, 2009, which supplies up to 25 watts to larger, more power-hungry devices. 802.3at is backwards compatible with 802.3af.

How does PoE work?
The way it works is simple. Ethernet cable that meets CAT5 (or better) standards consists of four twisted pairs of cable, and PoE sends power over these pairs to PoE-enabled devices. In one method, two wire pairs are used to transmit data, and the remaining two pairs are used for power. In the other method, power and data are sent over the same pair.

When the same pair is used for both power and data, the power and data transmissions don’t interfere with each other. Because electricity and data function at opposite ends of the frequency spectrum, they can travel over the same cable. Electricity has a low frequency of 60 Hz or less, and data transmissions have frequencies that can range from 10 million to 100 million Hz.

Basic structure.
There are two types of devices involved in PoE configurations: Power Sourcing Equipment (PSE) and Powered Devices (PD).

PSEs, which include end-span and mid-span devices, provide power to PDs over the Ethernet cable. An end-span device is often a PoE-enabled network switch that’s designed to supply power directly to the cable from each port. The setup would look something like this:

End-span device → Ethernet with power

A mid-span device is inserted between a non-PoE device and the network, and it supplies power from that juncture. Here is a rough schematic of that setup:

Non-PoE switch → Ethernet without PoE → Mid-span device → Ethernet with power

Power injectors, a third type of PSE, supply power to a specific point on the network while the other network segments remain without power.

PDs are pieces of equipment like surveillance cameras, sensors, wireless access points, and any other devices that operate on PoE.

PoE applications and benefits.

  • Use one set of twisted-pair wires for both data and low-wattage appliances.
  • In addition to the applications noted above, PoE also works well for video surveillance, building management, retail video kiosks, smart signs, vending machines, and retail point-of-information systems.
  • Save money by eliminating the need to run electrical wiring.
  • Easily move an appliance with minimal disruption.
  • If your LAN is protected from power failure by a UPS, the PoE devices connected to your LAN are also protected from power failure.

  • PoE Standards PoE
    IEEE 802.3 af
    PoE IEEE 802.3 at
    Power available at powered device 12.95 W 25.5
    Maximum power delivered 15.40 W 34.20
    Voltage range at powred source 44.0-57.0 V 50.0-57.0 V
    Voltage range at powred device 37.0-57.0 42.5-57.0 V
    Maximum current 350 mA 600 mA
    Maximum cable resistance 20 ohms 12.5 ohms
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    Black Box Explains...Media converters that are really switches.

    A media converter is a device that converts from one media type to another, for instance, from twisted pair to fiber to take advantage of fiber’s greater range. A traditional... more/see it nowmedia converter is a two-port Layer 1 device that performs a simple conversion of only the physical interface. It’s transparent to data and doesn't “see” or manipulate data in any way.

    An Ethernet switch can also convert one media type to another, but it also creates a separate collision domain for each switch port, so that each packet is routed only to the destination device, rather than around to multiple devices on a network segment. Because switches are “smarter” than traditional media converters, they enable additional features such as multiple ports and copper ports that autosense for speed and duplex.

    Switches are beginning to replace traditional 2-port media converters, leading to some fuzziness in terminology. Small 4- or 6-port Ethernet switches are very commonly called media converters. In fact, anytime you see a “Layer 2” media converter or a media converter with more than two ports, it’s really a small Ethernet switch. collapse

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