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Black Box Explains...50-micron vs. 62.5-micron fiber optic cable.

The background
As today’s networks expand, the demand for more bandwidth and greater distances increases. Gigabit Ethernet and the emerging 10 Gigabit Ethernet are becoming the applications of choice for current... more/see it nowand future networking needs. Thus, there is a renewed interest in 50-micron fiber optic cable.

First used in 1976, 50-micron cable has not experienced the widespread use in North America that 62.5-micron cable has.

To support campus backbones and horizontal runs over 10-Mbps Ethernet, 62.5 fiber, introduced in 1986, was and still is the predominant fiber optic cable because it offers high bandwidth and long distance.

One reason 50-micron cable did not gain widespread use was because of the light source. Both 62.5 and 50-micron fiber cable can use either LED or laser light sources. But in the 1980s and 1990s, LED light sources were common. Since 50-micron cable has a smaller aperture, the lower power of the LED light source caused a reduction in the power budget compared to 62.5-micron cable—thus, the migration to 62.5-micron cable. At that time, laser light sources were not highly developed and were rarely used with 50-micron cable—mostly in research and technological applications.

Common ground
The cables share many characteristics. Although 50-micron fiber cable features a smaller core, which is the light-carrying portion of the fiber, both 50- and 62.5-micron cable use the same glass cladding diameter of 125 microns. Because they have the same outer diameter, they’re equally strong and are handled in the same way. In addition, both types of cable are included in the TIA/EIA 568-B.3 standards for structured cabling and connectivity.

As with 62.5-micron cable, you can use 50-micron fiber in all types of applications: Ethernet, FDDI, 155-Mbps ATM, Token Ring, Fast Ethernet, and Gigabit Ethernet. It is recommended for all premise applications: backbone, horizontal, and intrabuilding connections, and it should be considered especially for any new construction and installations. IT managers looking at the possibility of 10 Gigabit Ethernet and future scalability will get what they need with 50-micron cable.

Gaining ground
The big difference between 50-micron and 62.5-micron cable is in bandwidth. The smaller 50-micron core provides a higher 850-nm bandwidth, making it ideal for inter/intrabuilding connections. 50-micron cable features three times the bandwidth of standard 62.5-micron cable. At 850-nm, 50-micron cable is rated at 500 MHz/km over 500 meters versus 160 MHz/km for 62.5-micron cable over 220 meters.

Fiber Type: 62.5/125 µm
Minimum Bandwidth (MHz-km): 160/500
Distance at 850 nm: 220 m
Distance at 1310 nm: 500 m

Fiber Type: 50/125 µm
Minimum Bandwidth (MHz-km): 500/500
Distance at 850 nm: 500 m
Distance at 1310 nm: 500 m

As we move towards Gigabit Ethernet, the 850-nm wavelength is gaining importance along with the development of improved laser technology. Today, a lower-cost 850-nm laser, the Vertical-Cavity Surface-Emitting Laser (VCSEL), is becoming more available for networking. This is particularly important because Gigabit Ethernet specifies a laser light source.

Other differences between the two types of cable include distance and speed. The bandwidth an application needs depends on the data transmission rate. Usually, data rates are inversely proportional to distance. As the data rate (MHz) goes up, the distance that rate can be sustained goes down. So a higher fiber bandwidth enables you to transmit at a faster rate or for longer distances. In short, 50-micron cable provides longer link lengths and/or higher speeds in the 850-nm wavelength. For example, the proposed link length for 50-micron cable is 500 meters in contrast with 220 meters for 62.5-micron cable.

Migration
Standards now exist that cover the migration of 10-Mbps to 100-Mbps or 1 Gigabit Ethernet at the 850-nm wavelength. The most logical solution for upgrades lies in the connectivity hardware. The easiest way to connect the two types of fiber in a network is through a switch or other networking “box.“ It is not recommended to connect the two types of fiber directly. collapse


Black Box Explains...Industrial Ethernet (Ethernet/IP) and IP-rated connectors.

Ethernet technology is coming to the factory floor. Once limited to office environments, Ethernet has proven to be a robust alternative to the RS-232 interface traditionally used with industrial devices... more/see it nowsuch as programmable logic controllers. Ethernet brings speed, versatility, and cost savings to industrial environments.

The requirements of industrial environments are different than offices, so there are industrial Ethernet standards. The most common is the Ethernet/Industrial Protocol (Ethernet/IP) standard, usually called Industrial Ethernet. Industrial Ethernet adapts ordinary, off-the-shelf IEEE 802.3 Ethernet communication chips and physical media to industrial applications.

The Ingress Protection (IP) ratings developed by the European Committee for Electrotechnical Standardization (CENELEC) specify the environmental protection an enclosure provides.

An IP rating consists of two or three numbers. The first number refers to protection from solid objects or materials; the second number refers to protection from liquids; and the third number, commonly omitted from the rating, refers to protection against mechanical impacts. An IP67 rating means that a connector is totally protected from dust and from the effects of immersion in 5.9 inches (15 cm) to 3.2 feet (1 m) of water for 30 minutes.

Because office-grade RJ-45 connectors do not stand up to an industrial environment, the Ethernet/IP standard calls for sealed industrial RJ-45 connectors that meet an IP67 standard, meaning the connectors are sealed against dust and water. collapse

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Black Box Explains...Fiber optic cable construction.

Fiber optic cable consists of a core, cladding, coating, strengthening fibers, and cable jacket.

Core
This is the physical medium that transports optical data signals from an attached light source to... more/see it nowa receiving device. The core is a single continuous strand of glass or plastic that’s measured (in microns) by the size of its outer diameter. The larger the core, the more light the cable can carry.

All fiber optic cable is sized according to its core’s outer diameter.

The three multimode sizes most commonly available are 50, 62.5, and 100 microns. Single-mode cores are generally less than 9 microns.

Cladding
This is a thin layer that surrounds the fiber core and serves as a boundary that contains the light waves and causes the refraction, enabling data to travel throughout the length of the fiber segment.

Coating
This is a layer of plastic that surrounds the core and cladding to reinforce the fiber core, help absorb shocks, and provide extra protection against excessive cable bends. These buffer coatings are measured in microns (µ) and can range from 250 to 900 microns.

Strengthening fibers
These components help protect the core against crushing forces and excessive tension during installation.

The materials can range from Kevlar® to wire strands to gel-filled sleeves.

Cable jacket
This is the outer layer of any cable. Most fiber optic cables have an orange jacket, although some types can have black or yellow jackets. collapse

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