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Black Box Explains...How fiber is insulated for use in harsh environments.

Fiber optic cable not only gives you immunity to interference and greater signal security, but it’s also constructed to insulate the fiber’s core from the stress associated with use in... more/see it nowharsh environments.

The core is a very delicate channel that’s used to transport data signals from an optical transmitter to an optical receiver. To help reinforce the core, absorb shock, and provide extra protection against cable bends, fiber cable contains a coating of acrylate plastic.

In an environment free from the stress of external forces such as temperature, bends, and splices, fiber optic cable can transmit light pulses with minimal attenuation. And although there will always be some attenuation from external forces and other conditions, there are two methods of cable construction to help isolate the core: loose-tube and tight-buffer construction.

In a loose-tube construction, the fiber core literally floats within a plastic gel-filled sleeve. Surrounded by this protective layer, the core is insulated from temperature extremes, as well as from damaging external forces such as cutting and crushing.

In a tight-core construction, the plastic extrusion method is used to apply a protective coating directly over the fiber coating. This helps the cable withstand even greater crushing forces. But while the tight-buffer design offers greater protection from core breakage, it’s more susceptible to stress from temperature variations. Conversely, while it’s more flexible than loose-tube cable, the tight-buffer design offers less protection from sharp bends or twists. collapse

Black Box Explains...Terminal Servers

A terminal server (sometimes called a serial server) is a hardware device that enables you to connect serial devices across a network.

Terminal servers acquired their name because they were originally... more/see it nowused for long-distance connection of dumb terminals to large mainframe systems such as VAX™. Today, the name terminal server refers to a device that connects any serial device to a network, usually Ethernet. In this day of network-ready devices, terminal servers are not as common as they used to be, but they’re still frequently used for applications such as remote connection of PLCs, sensors, or automatic teller machines.

The primary advantage of terminal servers is that they save you the cost of running separate RS-232 devices. By using a network, you can connect serial devices even over very long distances—as far as your network stretches. It’s even possible to connect serial devices across the Internet. A terminal server connects the remote serial device to the network, and then another terminal server somewhere else on the network connects to the other serial device.

Terminal servers act as virtual serial ports by providing the appropriate connectors for serial data and also by grouping serial data in both directions into Ethernet TCP/IP packets. This conversion enables you to connect serial devices across Ethernet without the need for software changes.

Because terminal servers send data across a network, security is a consideration. If your network is isolated, you can get by with an inexpensive terminal server that has few or no security functions. If, however, you’re using a terminal server to make network connections across a network that’s also an Internet subnet, you should look for a terminal server that offers extensive security features. collapse

Black Box Explains...Multimode vs. single-mode Fiber.

Multimode, 50- and 62.5-micron cable.
Multimode cable has a large-diameter core and multiple pathways of light. It comes in two core sizes: 50-micron and 62.5-micron.

Multimode fiber optic cable can be... more/see it nowused for most general data and voice fiber applications, such as bringing fiber to the desktop, adding segments to an existing network, and in smaller applications such as alarm systems. Both 50- and 62.5-micron cable feature the same cladding diameter of 125 microns, but 50-micron fiber cable features a smaller core (the light-carrying portion of the fiber).

Although both can be used in the same way, 50-micron cable is recommended for premise applications (backbone, horizontal, and intrabuilding connections) and should be considered for any new construction and installations. Both also use either LED or laser light sources. The big difference between the two is that 50-micron cable provides longer link lengths and/or higher speeds, particularly in the 850-nm wavelength.

Single-mode, 8–10-micron cable.
Single-mode cable has a small, 8–10-micron glass core and only one pathway of light. With only a single wavelength of light passing through its core, single-mode cable realigns the light toward the center of the core instead of simply bouncing it off the edge of the core as multimode does.

Single-mode cable provides 50 times more distance than multimode cable. Consequently, single-mode cable is typically used in long-haul network connections spread out over extended areas, including cable television and campus backbone applications. Telcos use it for connections between switching offices. Single-mode cable also provides higher bandwidth, so you can use a pair of single-mode fiber strands full-duplex for up to twice the throughput of multimode fiber.

Specification comparison:

50-/125-Micron Multimode Fiber

850-nm Wavelength:
Bandwidth: 500 MHz/km;
Attenuation: 3.5 dB/km;
Distance: 550 m;

1300-nm Wavelength:
Bandwidth: 500 MHz/km;
Attenuation: 1.5 dB/km;
Distance: 550 m

62.5-/125-Miron Multimode Fiber

850-nm Wavelength:
Bandwidth: 160 MHz/km;
Attenuation: 3.5 dB/km;
Distance: 220 m;

1300-nm Wavelength:
Bandwidth: 500 MHz/km;
Attenuation: 1.5 dB/km;
Distance: 500 m

8–10-Micron Single-Mode Fiber

Premise Application:
Wavelength: 1310 nm and 1550 nm;
Attenuation: 1.0 dB/km;

Outside Plant Application:
Wavelength: 1310 nm and 1550 nm;
Attenuation: 0.1 dB/km collapse

Black Box Explains...Optical isolation and ground loops.

Optical isolation protects your equipment from dangerous ground loops. A ground loop is a current across a conductor, created by a difference in potential between two grounded points, as in... more/see it nowequipment in two buildings connected by a run of RS-232 or other data line. When two devices are connected and their potentials are different, voltage flows from high to low by traveling through the data cable. If the voltage potential is large enough, your equipment won’t be able to handle the excess voltage and one of your ports will be damaged.

Ground loops can also exist in industrial environments. They can be created when power is supplied to your equipment from different transformers or when someone simply turns equipment on and off. Ground loops can also occur when there is a nearby lightning strike. During an electrical storm, the ground at one location can be charged differently than the other location, causing a heavy current flow through the serial communication lines that damage components.

You can’t test for ground loops. You don’t know you have one until a vital component fails. Only prevention works. For data communication involving copper cable, optical isolation is key.

With optical isolation, electrical data is converted to an optical beam, then back to an electrical pulse. Because there is no electrical connection between the DTE and DCE sides, an optical isolator— unlike a surge suppressor—will not pass large sustained power surges through to your equipment. Since data only passes through the optical isolator, your equipment is protected against ground loops and other power surges. collapse

Black Box Explains...Power problems.

The Threat — A sag is a decline in the voltage level. Also known as “brownouts,” sags are the most common power problem.

The Cause — Sags can be caused... more/see it nowlocally by the start-up demands of electrical devices such as motors, compressors, and elevators. Sags may also happen during periods of high electrical use, such as during a heat wave.

The Effect — Sags are often the cause of “unexplained” computer glitches such as system crashes, frozen keyboards, and data loss. Sags can also reduce the efficiency and lifespan of electrical motors.

The Threat — A blackout is a total loss of power.

The Cause — Blackouts are caused by excessive demand on the power grid, an act of nature such as lightning or an earthquake, or a human accident such as a car hitting a power pole or a backhoe digging in the wrong place.

The Effect — Of course a blackout brings everything to a complete stop. You also lose any unsaved data stored in RAM and may even lose the total contents of your hard drive.

The Threat — A spike, also called an impulse, is an instantaneous, dramatic increase in voltage.

The Cause — A spike is usually caused by a nearby lightning strike but may also occur when power is restored after a blackout.

The Effect — A spike can damage or completely destroy electrical components and also cause data loss.

The Threat — A surge is an increase in voltage lasting at least 1/120 of a second.

The Cause — When high-powered equipment such as an air conditioner is powered off, the excess voltage is dissipated though the power line causing a surge.

The Effect — Surges stress delicate electronic components causing them to wear out before their time.

The Threat — Electrical noise, more technically called electromagnetic interference (EMI) and radio frequency interference (RFI), interrupts the smooth sine wave expected from electrical power.

The Cause — Noise has many causes including nearby lightning, load switching, industrial equipment, and radio transmitters. It may be intermittent or chronic.

The Effect — Noise introduces errors into programs and data files. collapse

Black Box Explains...Code-operated and matrix switches.

Code-operated and matrix switches from Black Box give you computer-controlled switching for a variety of applications.

Code-operated switches
BLACK BOX® Code-Operated Switches enable one device to control up to 64 connected devices,... more/see it nowdepending on the code-operated switch. For instance, you can use one modem—not eight—to control eight devices. Code-operated switches are ideal for applications that require remote switching for file sharing or monitoring. Use code-operated switches for:
• Remote programming. Call in via remote sites to access servers, logic controllers, or any devices that require programming.
• Diagnostics. From your master control room, you can probe servers and run diagnostics.

Matrix switches
Matrix switches enable more than one device to control other devices. Any port can connect to any port and perform more than one operation at a time independently. The code-operated switches talk to only one slave port at a time.

For instance, if your operation has four computers that need to share two printers and one modem, a matrix switch is what you need to handle the job. Use matrix switches for:
• Industrial applications. You can download instructions remotely to more than one programmable logic controller.
• Data sharing. PCs or industrial devices can be connected—locally or remotely—to other PCs and industrial devices or for file swapping. collapse

Black Box Explains...RS-232.

RS-232, also known as RS-232C and TIA/EIA-232-E, is a group of electrical, functional, and mechanical specifications for serial interfaces between computers, terminals, and peripherals. The RS-232 standard was developed by... more/see it nowthe Electrical Industries Association (EIA), and defines requirements for connecting data communications equipment (DCE)—modems, converters, etc.—and data terminal equipment (DTE)—computers, controllers, etc.) devices. RS-232 transmits data at speeds up to 115 Kbps and over distances up to 50 feet (15.2 m).

The standard, which is functionally equivalent to ITU V.24/V.28, specifies the workings of the interface, circuitry, and connector pinning. Both sync and async binary data transmission fall under RS-232. Although RS-232 is sometimes still used to transmit data from PCs to peripheral devices, the most common uses today are for network console ports and for industrial devices.

Even though RS-232 is a “standard,” you can’t necessarily expect seamless communication between two RS-232 devices. Why? Because different devices have different circuitry or pinning, and different wires may be designated to perform different functions.

The typical RS-232 connector is DB25, but some PCs and other data communication devices have DB9 connectors and many newer devices have RJ-45 RS-232 ports. To connect 9-pin PC ports or RJ-45 to devices with 25-pin connectors, you will require a simple adapter cable. collapse

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