Black Box Explains... Industrial modem benefits.
Not all modems shuttle data in air-conditioned, climate-controlled comfort. And modems that operate in cozy environments have absolutely no business being exposed to harsh industrial conditions or to the elements.
But... more/see it nowjust because you work in a rough-and-tumble place doesnt mean you have to sacrifice the convenience of a good modem. Instead, you should opt for an industrial modem. There are many industrial modems built for various degrees of extremity.
Survivability depends on reliability.
Sure, standard modems give you access to data in remote sites or enable you to service equipment on the plant floor—and you can do all this from the convenience of your office. However, these benefits are only possible if your modem can continue to function in its environment. And since standard modems arent built for adverse conditions, theyre not going to be reliable.
No penalties for interference.
Electrical control equipment—such as motors, relays, compressors, and generators—emit electromagnetic interference (EMI) that can affect the performance and reliability of a standard telephone modem.
EMI is emitted through power lines, the RS-232 communications cable, or through the telephone line itself. The very means of data communication, cable, is often the worst enemy of the standard modems that use it.
An industrial modem, on the other hand, has filters and superior EMI immunity to protect itself and your data. If you build your electrical cabinets to UL® or CSA standards, remember that your modem must also conform to UL® standard 508.
They go to extremes.
Temperature is the biggest killer of electronic equipment in industrial environments. The heat generated by industrial equipment in sealed enclosures or where space is a premium can make the temperature as much as 50 °F higher than the surrounding environment.
So standard modems cant take the heat. But what about being outdoors in the other extreme, cold weather? Well, standard modems cant take the cold either.
If you install your equipment in remote outdoor locations, it must work on the coldest days— especially those cold days when you least want to get in the car and go to the site to repair a standard modem that froze up.
Whether theyre placed in manufacturing environments or the great outdoors, industrial modems get the data through when you need it. They go to extremes for you.
Heavy metal for all kinds of banging around.
Industrial modems are built with durable metal enclosures that protect circuitry in rough conditions and ward off signal-disrupting EMI. Plus, they feature steel-bolt flanges to anchor them. In short, industrial modems can take the physical, heavy-duty punishment thrown their way.
So where exactly can you use an industrial modem?
• Heavy industry and manufacturing
• Oil and gas fields
• Storage sites
• Utility substations
• Agricultural projects
• Military facilities
• Research installations
• Water/wastewater systems
and another thing!
If dedicated copper lines cant be run through industrial environments, or if the fiber optic option is cost-prohibitive, there are also wireless industrial modems that make line-of-sight connections. If theres a way to get the data through, industrial modems will get the job done.
Industrial modems remain in service for a very long time. But if you ever need a replacement that is hardware or software compatible, be assured that Black Box continues to support its products year after year—so you don’t spend your time re-engineering systems if you have to make a replacement. collapse
Black Box Explains...Optical isolation and ground loops.
Optical isolation protects your equipment from dangerous ground loops. A ground loop is a current across a conductor, created by a difference in potential between two grounded points, as in... more/see it nowequipment in two buildings connected by a run of RS-232 or other data line. When two devices are connected and their potentials are different, voltage flows from high to low by traveling through the data cable. If the voltage potential is large enough, your equipment wont be able to handle the excess voltage and one of your ports will be damaged.
Ground loops can also exist in industrial environments. They can be created when power is supplied to your equipment from different transformers or when someone simply turns equipment on and off. Ground loops can also occur when there is a nearby lightning strike. During an electrical storm, the ground at one location can be charged differently than the other location, causing a heavy current flow through the serial communication lines that damage components.
You cant test for ground loops. You dont know you have one until a vital component fails. Only prevention works. For data communication involving copper cable, optical isolation is key.
With optical isolation, electrical data is converted to an optical beam, then back to an electrical pulse. Because there is no electrical connection between the DTE and DCE sides, an optical isolator unlike a surge suppressorwill not pass large sustained power surges through to your equipment. Since data only passes through the optical isolator, your equipment is protected against ground loops and other power surges. collapse
Black Box Explains...Beyond T1—other standards for high-speed circuits.
While there are many applications for basic T1 rate service (1.536 Mbps), some applications require much more bandwidth. One of the most attractive features of T1 is the number of... more/see it nowoptions available to accommodate these kinds of demands. The important thing to remember is that all of these higher-speed services operate with the same consistent framing formats as the standard T1 service.
T1 is a high-speed service with a clock speed of 1.544 Mbps. It’s made up of 24 64-kbps DS0 (Digital-Signal [zero]) subchannels that together can support throughput rates of up to 1.536 Mbps. But there are higher levels of T1 service that are also available. For instance, T1C service doubles the T1 rate. It supports 3.152 Mbps with a total of 48 DS0s for top-speed applications. In a T1C environment, two T1 lines are combined into one using a special T1 mux.
The next-highest level of service is called T2. It offers 6.312 Mbps over 96 DS0s by multi-plexing 4 T1 lines into a single high-speed line.
The next two levels of service are exponentially larger than T2. A high-speed T3 trunk line is 28 times larger than a standard T1 line. T3 brings 44.736 Mbps to a customer site via 672 DS0s. This tremendous capacity is made possible by multiplexing 28 T1 lines or combina?tions of T2 and T1 lines.
Finally, T4 service offers a bandwidth potential of 274.176 Mbps, made up of 4032 64-kbps DS0 subchannels. At 168 times the size of a standard 1.544-Mbps line, T4 service dwarfs T1. The physical connections require multiplexing 6 T3 lines or 168 T1 lines into a single high-speed trunk.
With so many incredibly high-speed T-level service options available, system administrators have great flexibility to configure their operations for maximum efficiency and economy.
It’s important to remember that these various levels of T1 services can be implemented simultaneously within a particularly large enterprise to support complex network configurations.
Of course, this kind of application has the potential to become somewhat overwhelming from a management standpoint. However, as long as you keep track of the individual DS0s, you should always be able to accurately gauge how much available bandwidth you have at your disposal. collapse
Black Box Explains... Single-Mode Fiber Optic Cable
Multimode fiber cable has multiple modes of propagation—that is, several wavelengths of light are normally used in the fiber core. In contrast, single-mode fiber cable has only one mode of... more/see it nowpropagation: a single wavelength of light in the fiber core. This means theres no interference or overlap between the different wavelengths of light to garble your data over long distances like there is with multimode cable.
What does this get you? Distanceup to 50 times more distance than multimode fiber cable. You can also get higher bandwidth. You can use a pair of single-mode fiber strands full-duplex for up to twice the throughput of multimode fiber cable. The actual speed and distance you get will vary with the devices used with the single-mode fiber. collapse
Black Box Explains...Connecting peripherals with USB.
Before Universal Serial Bus (USB), adding peripherals required skill. You had to open your computer to install a card, set DIP switches, and make IRQ settings. Now you can connect... more/see it nowdigital joysticks, scanners, speakers, cameras, or PC telephones to your computer instantly. With USB, anyone can make the connection because everything is automatic!
Because USB connections are hot-swappable, you can attach or remove peripherals without shutting down your computer. Also, USB hubs have additional ports that enable you to daisychain multiple devices together. More than 800 leading PC, peripheral, and software manufacturers support USB. collapse
Black Box Explains...UARTs and PCI buses.
Universal Asynchronous Receiver/Transmitters UARTs are designed to convert sync data from a PC bus to an async format that external I/O devices such as printers or modems use. UARTs insert... more/see it nowor remove start bits, stop bits, and parity bits in the data stream as needed by the attached PC or peripheral. They can provide maximum throughput to your high-performance peripherals without slowing down your CPU.
In the early years of PCs and single-application operating systems, UARTs interfaced directly between the CPU bus and external RS-232 I/O devices. Early UARTs did not contain any type of buffer because PCs only performed one task at a time and both PCs and peripherals were slow.
With the advent of faster PCs, higher-speed modems, and multitasking operating systems, buffering (RAM or memory) was added so that UARTs could handle more data. The first buffered UART was the 16550 UART, which incorporates a 16-byte FIFO (First In First Out) buffer and can support sustained data-transfer rates up to 115.2 kbps.
The 16650 UART features a 32-byte FIFO and can handle sustained baud rates of 460.8 kbps. Burst data rates of up to 921.6 kbps have even been achieved in laboratory tests.
The 16750 UART has a 64-byte FIFO. It also features sustained baud rates of 460.8 kbps but delivers better performance because of its larger buffer.
Used in newer PCI cards, the 16850 UART has a 128-byte FIFO buffer for each port. It features sustained baud rates of 460.8 kbps.
The Peripheral Component Interconnect (PCI®) Bus enhances both speed and throughput. PCI Local Bus is a high-performance bus that provides a processor-independent data path between the CPU and high-speed peripherals. PCI is a robust interconnect interface designed specifically to accommodate multiple high-performance peripherals for graphics, full-motion video, SCSI, and LANs.
A Universal PCI (uPCI) card has connectors that work with both a newer 3.3-V power supply and motherboard and with older 5.5-V versions. collapse
Black Box Explains... G.703.
G.703 is the ITU-T recommendation covering the 4-wire physical interface and digital signaling specification for transmission at 2.048 Mbps (E1). G.703 also includes specifications for U.S. 1.544-Mbps T1 but is... more/see it nowstill generally used to refer to the European 2.048-Mbps transmission interface. collapse
Black Box Explains...DIN rail usage.
DIN rail is an industry-standard metal rail, usually installed inside an electrical enclosure, which serves as a mount for small electrical devices specially designed for use with DIN rails. These... more/see it nowdevices snap right onto the rails, sometimes requiring a set screw, and are then wired together.
Many different devices are available for mounting on DIN rails: terminal blocks, interface converters, media converter switches, repeaters, surge protectors, PLCs, fuses, or power supplies, just to name a few.
DIN rails are a space-saving way to accommodate components. And because DIN rail devices are so easy to install, replace, maintain, and inspect, this is an exceptionally convenient system that has become very popular in recent years.
A standard DIN rail is 35 mm wide with raised-lip edges, its dimensions outlined by the Deutsche Institut für Normung, a German standardization body. Rails are generally available in aluminum or steel and may be cut for installation. Depending on the requirements of the mounted components, the rail may need to be grounded. collapse
Black Box Explains...IRQs, COM Ports, and Windows
Windows® 95 normally requires each serial port to have its own unique Interrupt Request Line (IRQ). However, if you use a third-party communications driver that supports IRQ sharing, you can... more/see it nowshare interrupts. Unfortunately, data throughput will not be as high as with single interrupt port configurations.
With Windows NT®, you can share interrupts across multiple ports as long as the serial ports have an Interrupt Status Port (ISP) built into the card.
The Interrupt Service Routine, a software routine that services interrupts and requests processor time, reads the ISP and is immmediately directed to the port that has an interrupt pending. Compared to the polling method used if the serial ports don’t have an ISP, this feature can determine which port generated the interrupt up to four times more efficiently—and it almost eliminates the risk of lost data. Windows NT supports the ISP by enabling the user to configure the registry to match the card’s settings. Black Box models IC102C-R3, IC058C, and IC112C-R3 all have ISPs and come with a Windows NT setup utility to simplify installation and configuration.
If your serial port doesn’t have an ISP, the Interrupt Service Routine has to poll each port separately to determine which port generated the interrupt. collapse
Black Box Explains...Power problems.
The Threat — A sag is a decline in the voltage level. Also known as “brownouts,” sags are the most common power problem.
The Cause — Sags can be caused... more/see it nowlocally by the start-up demands of electrical devices such as motors, compressors, and elevators. Sags may also happen during periods of high electrical use, such as during a heat wave.
The Effect — Sags are often the cause of “unexplained” computer glitches such as system crashes, frozen keyboards, and data loss. Sags can also reduce the efficiency and lifespan of electrical motors.
The Threat — A blackout is a total loss of power.
The Cause — Blackouts are caused by excessive demand on the power grid, an act of nature such as lightning or an earthquake, or a human accident such as a car hitting a power pole or a backhoe digging in the wrong place.
The Effect — Of course a blackout brings everything to a complete stop. You also lose any unsaved data stored in RAM and may even lose the total contents of your hard drive.
The Threat — A spike, also called an impulse, is an instantaneous, dramatic increase in voltage.
The Cause — A spike is usually caused by a nearby lightning strike but may also occur when power is restored after a blackout.
The Effect — A spike can damage or completely destroy electrical components and also cause data loss.
The Threat — A surge is an increase in voltage lasting at least 1/120 of a second.
The Cause — When high-powered equipment such as an air conditioner is powered off, the excess voltage is dissipated though the power line causing a surge.
The Effect — Surges stress delicate electronic components causing them to wear out before their time.
The Threat — Electrical noise, more technically called electromagnetic interference (EMI) and radio frequency interference (RFI), interrupts the smooth sine wave expected from electrical power.
The Cause — Noise has many causes including nearby lightning, load switching, industrial equipment, and radio transmitters. It may be intermittent or chronic.
The Effect — Noise introduces errors into programs and data files. collapse