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Black Box Explains...Fiber optic cable construction.

Fiber optic cable consists of a core, cladding, coating, strengthening fibers, and cable jacket.

Core
This is the physical medium that transports optical data signals from an attached light source to... more/see it nowa receiving device. The core is a single continuous strand of glass or plastic that’s measured (in microns) by the size of its outer diameter. The larger the core, the more light the cable can carry.

All fiber optic cable is sized according to its core’s outer diameter.

The three multimode sizes most commonly available are 50, 62.5, and 100 microns. Single-mode cores are generally less than 9 microns.

Cladding
This is a thin layer that surrounds the fiber core and serves as a boundary that contains the light waves and causes the refraction, enabling data to travel throughout the length of the fiber segment.

Coating
This is a layer of plastic that surrounds the core and cladding to reinforce the fiber core, help absorb shocks, and provide extra protection against excessive cable bends. These buffer coatings are measured in microns (µ) and can range from 250 to 900 microns.

Strengthening fibers
These components help protect the core against crushing forces and excessive tension during installation.

The materials can range from Kevlar® to wire strands to gel-filled sleeves.

Cable jacket
This is the outer layer of any cable. Most fiber optic cables have an orange jacket, although some types can have black or yellow jackets. collapse


Black Box Explains...Connectors.



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Black Box Explains...Fiber.


Fiber versus copper.

When planning a new or upgraded cabling infrastructure, you have two basic choices: fiber or copper. Both offer superior data transmission. The decision on which one... more/see it nowto use may be difficult. It will often depend on your current network, your future networking needs, and your particular application, including bandwidth, distances, environment, cost, and more. In some cases, copper may be a better choice; in other situations, fiber offers advantages.


Although copper cable is currently more popular and much more predominant in structured cabling systems and networks, fiber is quickly gaining fans.


Fiber optic cable is becoming one of the fastest-growing transmission mediums for both new cabling installations and upgrades, including backbone, horizontal, and even desktop applications. Fiber optic cable is favored for applications that need high bandwidth, long distances, and complete immunity to electrical interference. It’s ideal for high data-rate systems such as Gigabit Ethernet, FDDI, multimedia, ATM, SONET, Fibre Channel, or any other network that requires the transfer of large, bandwidth-consuming data files, particularly over long distances. A common application for fiber optic cable is as a network backbone, where huge amounts of data are transmitted. To help you decide if fiber is right for your new network or if you want to migrate to fiber, take a look at the following:



The advantages of fiber.

Greater bandwidth-Because fiber provides far greater bandwidth than copper and has proven performance at rates up to 10 Gbps, it gives network designers future-proofing capabilities as network speeds and requirements increase. Also, fiber optic cable can carry more information with greater fidelity than copper wire. That’s why the telephone networks use fiber, and many CATV companies are converting to fiber.


Low attenuation and greater distance-Because the fiber optic signal is made of light, very little signal loss occurs during transmission so data can move at higher speeds and greater distances. Fiber does not have the 100-meter (304.8-ft.) distance limitation of unshielded twisted-pair copper (without a booster). Fiber distances can range from 300 meters to 40 kilometers, depending on the style of cable, wavelength, and network. (Fiber distances are typically measured in metric units.) Because fiber signals need less boosting than copper ones do, the cable performs better.


Fiber networks also enable you to put all your electronics and hardware in one central location, instead of having wiring closets with equipment throughout the building.


Security-Your data is safe with fiber cable. It does not radiate signals and is extremely difficult to tap. If the cable is tapped, it’s very easy to monitor because the cable leaks light, causing the entire system to fail. If an attempt is made to break the security of your fiber system, you’ll know it.


Immunity and reliability-Fiber provides extremely reliable data transmission. It’s completely immune to many environmental factors that affect copper cable. The fiber is made of glass, which is an insulator, so no electric current can flow through. It is immune to electromagnetic interference and radio-frequency interference (EMI/RFI), crosstalk, impedance problems, and more. You can run fiber cable next to industrial equipment without worry. Fiber is also less susceptible to temperature fluctuations than copper is and can be submerged in water.


Design-Fiber is lightweight, thin, and more durable than copper cable. And, contrary to what you might think, fiber optic cable has pulling specifications that are up to ten times greater than copper cable’s. Its small size makes it easier to handle, and it takes up much less space in cabling ducts. Although fiber is still more difficult to terminate than copper is, advancements in connectors are making temination easier. In addition, fiber is actually easier to test than copper cable.


Migration-The proliferation and lower costs of media converters are making copper to fiber migration much easier. The converters provide seamless links and enable the use of existing hardware. Fiber can be incorporated into networks in planned upgrades.


Standards-New TIA/EIA standards are bringing fiber closer to the desktop. TIA/EIA-785, ratified in 2001, provides a cost-effective migration path from 10-Mbps Ethernet to 100-Mbps Fast Ethernet over fiber (100BASE-SX). A recent addendum to the standard eliminates limitations in transceiver designs. In addition, in June 2002, the IEEE approved a 10-Gigabit Ethernet standard.


Costs-The cost for fiber cable, components, and hardware is steadily decreasing. Installation costs for fiber are higher than copper because of the skill needed for terminations. Overall, fiber is more expensive than copper in the short run, but it may actually be less expensive in the long run. Fiber typically costs less to maintain, has much less downtime, and requires less networking hardware. And fiber eliminates the need to recable for higher network performance.


Multimode or single-mode, duplex or simplex?

Multimode-Multimode fiber optic cable can be used for most general fiber applications. Use multimode fiber for bringing fiber to the desktop, for adding segments to your existing network, or in smaller applications such as alarm systems. Multimode cable comes with two different core sizes: 50 micron or 62.5 micron.


Single-mode-Single-mode is used over distances longer than a few miles. Telcos use it for connections between switching offices. Single-mode cable features an 8.5-micron glass core.


Duplex-Use duplex multimode or single-mode fiber optic cable for applications that require simultaneous, bidirectional data transfer. Workstations, fiber switches and servers, fiber modems, and similar hardware require duplex cable. Duplex is available in single- and multimode.


Simplex-Because simplex fiber optic cable consists of only one fiber link, you should use it for applications that only require one-way data transfer. For instance, an interstate trucking scale that sends the weight of the truck to a monitoring station or an oil line monitor that sends data about oil flow to a central location. Simplex fiber comes in single- and multimode types.


50- vs. 62.5-micron cable.

Although 50-micron fiber cable features a smaller core, which is the light-carrying portion of the fiber, both 62.5- and 50-micron cable feature the same glass cladding diameter of 125 microns. You can use both in the same types of networks, although 50-micron cable is recommended for premise applications: backbone, horizontal, and intrabuilding connections, and should be considered especially for any new construction and installations. And both can use either LED or laser light sources.


The big difference between 50-micron and 62.5-micron cable is in bandwidth-50-micron cable features three times the bandwidth of standard 62.5-micron cable, particularly at 850 nm. The 850-nm wavelength is becoming more important as lasers are being used more frequently as a light source.


Other differences are distance and speed. 50-micron cable provides longer link lengths and/or higher speeds in the 850-nm wavelength. See the table below.




The ferrules: ceramic or composite?

As a general rule, use ceramic ferrules for critical network connections such as backbone cables or for connections that will be changed frequently, like those in wiring closets. Ceramic ferrules are more precisely molded and fit closer to the fiber, which gives the fiber optic cables a lower optical loss.


Use composite ferrules for connections that are less critical to the network’s overall operation and less frequently changed. Like their ceramic counterparts, composite ferrules are characterized by low loss, good quality, and a long life. However, they are not as precisely molded and slightly easier to damage, so they aren’t as well-suited for critical connections.


Testing and certifying fiber optic cable.

If you’re accustomed to certifying copper cable, you’ll be pleasantly surprised at how easy it is to certify fiber optic cable because it’s immune to electrical interference. You only need to check a few measurements.

Attenuation (or decibel loss)-Measured in decibels/kilometer (dB/km), this is the decrease of signal strength as it travels through the fiber cable. Generally, attenuation problems are more common on multimode fiber optic cables.

Return loss-This is the amount of light reflected from the far end of the cable back to the source. The lower the number, the better. For example, a reading of -60 decibels is better than -20 decibels. Like attenuation, return loss is usually greater with multimode cable.

Graded refractive index-This measures how the light is sent down the fiber. This is commonly measured at wavelengths of 850 and 1300 nanometers. Compared to other operating frequencies, these two ranges yield the lowest intrinsic power loss. (NOTE: This is valid for multimode fiber only.)

Propagation delay-This is the time it takes a signal to travel from one point to another over a transmission channel.

Optical time-domain reflectometry (OTDR)-This enables you to isolate cable faults by transmitting high-frequency pulses onto a cable and examining their reflections along the cable. With OTDR, you can also determine the length of a fiber optic cable because the OTDR value includes the distance the optic signal travels.


There are many fiber optic testers on the market today. Basic fiber optic testers function by shining a light down one end of the cable. At the other end, there’s a receiver calibrated to the strength of the light source. With this test, you can measure how much light is going to the other end of the cable. Generally, these testers give you the results in dB lost, which you then compare to the loss budget. If the measured loss is less than the number calculated by your loss budget, your installation is good.


Newer fiber optic testers have a broad range of capabilities. They can test both 850- and 1300-nanometer signals at the same time and can even check your cable for compliance with specific standards.


Fiber precautions.

A few properties particular to fiber optic cable can cause problems if you aren’t careful during installation.

Intrinsic power loss-As the optic signal travels through the fiber core, the signal inevitably loses some speed through absorption, reflection, and scattering. This problem is easy to manage by making sure your splices are good and your connections are clean.

Microbending-Microbends are minute deviations in fiber caused by excessive bends, pinches, and kinks. Using cable with reinforcing fibers and other special manufacturing techniques minimizes this problem.

Connector loss-Connector loss occurs when two fiber segments are misaligned. This problem is commonly caused by poor splicing. Scratches and dirt introduced during the splicing process can also cause connector loss.

Coupling loss-Similar to connector loss, coupling loss results in reduced signal power and is from poorly terminated connector couplings.


Remember to be careful and use common sense when installing fiber cable. Use clean components. Keep dirt and dust to a minimum. Don’t pull the cable excessively or bend it too sharply around any corners. That way, your fiber optic installation can serve you well for many years.

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Product Data Sheets (pdf)...Ceramic Terminated Multimode Fiber Optic Cables


Black Box Explains... Pulling eyes and fiber cable.

Fiber optic cable can be damaged if pulled improperly. Broken or cracked fiber, for example, can result from pulling on the fiber core or jacket instead of the strength member.... more/see it nowAnd too much tension or stress on the jacket, as well as too tight of a bend radius, can damage the fiber core. If the cable’s core is harmed, the damage can be difficult to detect.

Once the cable is pulled successfully, damage can still occur during the termination phase. Field termination can be difficult and is often done incorrectly, resulting in poor transmission. One way to eliminate field termination is to pull preterminated cable. But this can damage the cable as well because the connectors can be knocked off during the pulling process. The terminated cable may also be too bulky to fit through ducts easily. To help solve all these problems, use preterminated fiber optic cable with a pulling eye. This works best for runs up to 2000 feet (609.6 m).

The pulling eye contains a connector and a flexible, multiweave mesh-fabric gripping tube. The latched connector is attached internally to the Kevlar®, which absorbs most of the pulling tension. Additionally, the pulling eye’s mesh grips the jacket over a wide surface area, distributing any remaining pulling tension and renders it harmless. The end of the gripping tube features one of three different types of pulling eyes: swivel, flexible, or breakaway.

Swivel eyes enable the cable to go around bends without getting tangled. They also prevent twists in the pull from being transferred to the cable. A flexible eye follows the line of the pull around corners and bends, but it’s less rigid. A breakaway eye offers a swivel function but breaks if the tension is too great. We recommend using the swivel-type pulling eye.

A pulling eye enables all the fibers to be preterminated to ensure better performance. The terminated fibers are staggered inside the gripping tube to minimize the diameter of the cable. This enables the cable to be pulled through the conduit more easily. collapse


Black Box Explains...Insertion loss.

Insertion loss is a power loss that results from inserting a component into a previously continuous path or creating a splice in it. It is measured by the amount of... more/see it nowpower received before and after the insertion.

In copper cable, insertion loss measures electrical power lost from the beginning of the run to the end.

In fiber cable, insertion loss (also called optical loss) measures the amount of light lost from beginning to end. Light can be lost many ways: absorption, diffusion, scattering, dispersion, and more. It can also be from poor connections and splices in which the fibers don’t align properly.

Light loss is measured in decibels (dBs), which indicate relative power. A loss of 10 dB means a tenfold reduction in power.

Light strength can be measured with optical power meters, optical loss test sets, and other test sets that send a known light source through the fiber and measure its strength on the other end. collapse


Product Data Sheets (pdf)...FDDI Multimode, 62.5-Micron Patch Cable


Black Box Explains...50-micron vs. 62.5-micron fiber optic cable.

The background
As today’s networks expand, the demand for more bandwidth and greater distances increases. Gigabit Ethernet and the emerging 10 Gigabit Ethernet are becoming the applications of choice for current... more/see it nowand future networking needs. Thus, there is a renewed interest in 50-micron fiber optic cable.

First used in 1976, 50-micron cable has not experienced the widespread use in North America that 62.5-micron cable has.

To support campus backbones and horizontal runs over 10-Mbps Ethernet, 62.5 fiber, introduced in 1986, was and still is the predominant fiber optic cable because it offers high bandwidth and long distance.

One reason 50-micron cable did not gain widespread use was because of the light source. Both 62.5 and 50-micron fiber cable can use either LED or laser light sources. But in the 1980s and 1990s, LED light sources were common. Since 50-micron cable has a smaller aperture, the lower power of the LED light source caused a reduction in the power budget compared to 62.5-micron cable—thus, the migration to 62.5-micron cable. At that time, laser light sources were not highly developed and were rarely used with 50-micron cable—mostly in research and technological applications.

Common ground
The cables share many characteristics. Although 50-micron fiber cable features a smaller core, which is the light-carrying portion of the fiber, both 50- and 62.5-micron cable use the same glass cladding diameter of 125 microns. Because they have the same outer diameter, they’re equally strong and are handled in the same way. In addition, both types of cable are included in the TIA/EIA 568-B.3 standards for structured cabling and connectivity.

As with 62.5-micron cable, you can use 50-micron fiber in all types of applications: Ethernet, FDDI, 155-Mbps ATM, Token Ring, Fast Ethernet, and Gigabit Ethernet. It is recommended for all premise applications: backbone, horizontal, and intrabuilding connections, and it should be considered especially for any new construction and installations. IT managers looking at the possibility of 10 Gigabit Ethernet and future scalability will get what they need with 50-micron cable.

Gaining ground
The big difference between 50-micron and 62.5-micron cable is in bandwidth. The smaller 50-micron core provides a higher 850-nm bandwidth, making it ideal for inter/intrabuilding connections. 50-micron cable features three times the bandwidth of standard 62.5-micron cable. At 850-nm, 50-micron cable is rated at 500 MHz/km over 500 meters versus 160 MHz/km for 62.5-micron cable over 220 meters.

Fiber Type: 62.5/125 µm
Minimum Bandwidth (MHz-km): 160/500
Distance at 850 nm: 220 m
Distance at 1310 nm: 500 m

Fiber Type: 50/125 µm
Minimum Bandwidth (MHz-km): 500/500
Distance at 850 nm: 500 m
Distance at 1310 nm: 500 m

As we move towards Gigabit Ethernet, the 850-nm wavelength is gaining importance along with the development of improved laser technology. Today, a lower-cost 850-nm laser, the Vertical-Cavity Surface-Emitting Laser (VCSEL), is becoming more available for networking. This is particularly important because Gigabit Ethernet specifies a laser light source.

Other differences between the two types of cable include distance and speed. The bandwidth an application needs depends on the data transmission rate. Usually, data rates are inversely proportional to distance. As the data rate (MHz) goes up, the distance that rate can be sustained goes down. So a higher fiber bandwidth enables you to transmit at a faster rate or for longer distances. In short, 50-micron cable provides longer link lengths and/or higher speeds in the 850-nm wavelength. For example, the proposed link length for 50-micron cable is 500 meters in contrast with 220 meters for 62.5-micron cable.

Migration
Standards now exist that cover the migration of 10-Mbps to 100-Mbps or 1 Gigabit Ethernet at the 850-nm wavelength. The most logical solution for upgrades lies in the connectivity hardware. The easiest way to connect the two types of fiber in a network is through a switch or other networking “box.“ It is not recommended to connect the two types of fiber directly. collapse


Black Box Explains...Fiber connectors.

• The ST® connector, which uses a bayonet locking system, is the most common connector.

• The SC connector features a molded body and a push- pull locking system.

• The FDDI... more/see it nowconnector comes with a 2.5-mm free-floating ferrule and a fixed shroud to minimize light loss.

• The MT-RJ connector, a small-form RJ-style connector, features a molded body and uses cleave-and-leave splicing.

• The LC connector, a small-form factor connector, features a ceramic ferrule and looks like a mini SC connector.

• The VF-45™connector is another small-form factor connector. It uses a unique “V-groove“ design.

• The FC connector is a threaded body connector. Secure it by screwing the connector body to the mating threads. Used in high-vibration environments.

• The MTO/MTP connector is a fiber connector that uses high-fiber-count ribbon cable. It’s used in high-density fiber applications.

• The MU connector resembles the larger SC connector. It uses a simple push-pull latching connection and is well suited for high-density applications.
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Product Data Sheets (pdf)...Terminated Multimode Fiber Optic Cable

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