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Product Data Sheets (pdf)...Multimode, General-Purpose, Fiber Optic Bulk Cable

Black Box Explains...Breakout-style cables.

With breakout- or fanout-style cables, the fibers are packaged individually. A breakout cable is basically several simplex cables bundled together in one jacket. Breakout cables are suitable for riser and... more/see it nowplenum applications, and conduit runs.

This differs from distribution-style cables where several tight-buffered fibers are bundled under the same jacket.

This design of the breakout cable adds strength to the cable, although that makes it larger and more expensive than distribution-style cables.

Because each fiber is individually reinforced, you can divide the cable into individual fiber lines. This enables quick connector termination, and eliminates the need for patch panels.

Breakout cable can also be more economical because it requires much less labor to terminate.

You may want to choose a cable that has more fibers than you actually need in case of breakage during termination or for future expansion. collapse

Fiber optic cable construction and types.

Multimode vs. single-mode
Multimode cable has a large-diameter core and multiple pathways of light. It is most commonly available in two core sizes: 50-micron and 62.5-micron.

Multimode fiber optic cable can... more/see it nowbe used for most general data and voice fiber applications such as adding segments to an existing network, and in smaller applications such as alarm systems and bringing fiber to the desktop. Both multimode cable cores use either LED or laser light sources.

Multimode 50-micron cable is recommended for premise applications?(backbone, horizontal, and intrabuilding connections). It should be considered for any new construction and for installations because it provides longer link lengths and/or higher speeds, particularly in the 850-nm wavelength, than 62.5-micron cable does.

Multimode cable commonly has an orange or aqua jacket; single-mode has yellow. Other colors are available for various applications and for identification purposes.

Single-mode cable has a small (8–10-micron) glass core and only one pathway of light. With only a single wavelength of light passing through its core, single-mode cable realigns the light toward the center of the core instead of simply bouncing it off the edge of the core as multimode does.

Single-mode cable provides 50 times more distance than multimode cable does. Consequently, single-mode cable is typically used in high-bandwidth applications and in long-haul network connections spread out over extended areas, including cable television and campus backbone applications. Telcos use it for connections between switching offices. Single-mode cable also provides higher bandwidth, so you can use a pair of single-mode fiber strands full-duplex at more than twice the throughput of multimode fiber.

Fiber optic cable consists of a core, cladding, coating, buffer strengthening fibers, and cable jacket.

The core is the physical medium that transports optical data signals from an attached light source to a receiving device. It is a single continuous strand of glass or plastic that’s measured (in microns) by the size of its outer diameter.

All fiber optic cable is sized according to its core’s outer diameter. The two multimode sizes most commonly available are 50 and 62.5 microns. Single-mode cores are generally less than 9 microns.

The cladding is a thin layer that surrounds the fiber core and serves as a boundary that contains the light waves and causes the refraction, enabling data to travel throughout the length of the fiber segment.

The coating is a layer of plastic that surrounds the core and cladding to reinforce the fiber core, help absorb shocks, and provide extra protection against excessive cable bends. These coatings are measured in microns (µ); the coating is 250µ and the buffer is 900µ.

Strengthening fibers help protect the core against crushing forces and excessive tension during installation. This material is generally Kevlar® yarn strands within the cable jacket.

The cable jacket is the outer layer of any cable. Most fiber optic cables have an orange jacket, although some types can have black, yellow, aqua or other color jackets. Various colors can be used to designate different applications within a network.

Simplex vs. duplex patch cables
Multimode and single-mode patch cables can be simplex or duplex.

Simplex has one fiber, while duplex zipcord has two fibers joined with a thin web. Simplex (also known as single strand) and duplex zipcord cables are tight-buffered and jacketed, with Kevlar strength members.

Because simplex fiber optic cable consists of only one fiber link, you should use it for applications that only require one-way data transfer. For instance, an interstate trucking scale that sends the weight of the truck to a monitoring station or an oil line monitor that sends data about oil flow to a central location.

Use duplex multimode or single-mode fiber optic cable for applications that require simultaneous, bidirectional data transfer. Workstations, fiber switches and servers, Ethernet switches, backbone ports, and similar hardware require duplex cable.

PVC (riser) vs. plenum-rated
PVC cable (also called riser-rated cable even though not all PVC cable is riser-rated) features an outer polyvinyl chloride jacket that gives off toxic fumes when it burns. It can be used for horizontal and vertical runs, but only if the building features a contained ventilation system. Plenum can replace PVC, but PVC cannot be used in plenum spaces.

“Riser-rated” means that the jacket is fire-resistant. However, it can still give off noxious fumes when overheated. The cable carries an OFNR rating and is not for use in plenums.

Plenum-jacketed cables have FEP, such as Teflon®, which emits less toxic fumes when it burns. A plenum is a space within the building designed for the movement of environmental air. In most office buildings, the space above the ceiling is used for the HVAC air return. If cable goes through that space, it must be “plenum-rated.”

Distribution-style vs. breakout-style
Distribution-style cables have several tight-buffered fibers bundled under the same jacket with Kevlar or fiberglass rod reinforcement. These cables are small in size and are typically used within a building for short, dry conduit runs, in either riser or plenum applications. The fibers can be directly terminated, but because the fibers are not individually reinforced, these cables need to be terminated inside a patch panel, junction box, fiber enclosure, or cabinet.

Breakout-style cables are made of several simplex cables bundled together, making a strong design that is larger than distribution cables. Breakout cables are suitable for riser and plenum applications.

Loose-tube vs. tight-buffered
Both loose-tube and tight-buffered cables contain some type of strengthening member, such as aramid yarn, stainless steel wire strands, or even gel-filled sleeves. But each is designed for very different environments.

Loose-tube cable is specifically designed for harsh outdoor environments. It protects the fiber core, cladding, and coating by enclosing everything within semi-rigid protective sleeves or tubes. Many loose-tube cables also have a water-resistant gel that surrounds the fibers. This gel helps protect them from moisture, so the cables are great for harsh, high-humidity environments where water or condensation can be a problem. The gel-filled tubes can also expand and contract with temperature changes. Gel-filled loose-tube cable is not the best choice for indoor applications.

Tight-buffered cable, in contrast, is optimized for indoor applications. Because it’s sturdier than loose-tube cable, it’s best suited for moderate-length LAN/WAN connections, or long indoor runs. It’s easier to install as well, because there’s no messy gel to clean up and it doesn’t require a fan-out kit for splicing or termination.

Indoor/outdoor cable
Indoor/outdoor cable uses dry-block technology to seal ruptures against moisture seepage and gel-filled buffer tubes to halt moisture migration. Comprised of a ripcord, core binder, a flame-retardant layer, overcoat, aramid yarn, and an outer jacket, it is designed for aerial, duct, tray, and riser applications.

Interlocking armored cable
This fiber cable is jacketed in aluminum interlocking armor so it can be run just about anywhere in a building. Ideal for harsh environments, it is rugged and rodent resistant. No conduit is needed, so it’s a labor- and money-saving alternative to using innerducts for fiber cable runs.

Outside-plant cable is used in direct burials. It delivers optimum performance in extreme conditions and is terminated within 50 feet of a building entrance. It blocks water and is rodent-resistant.

Interlocking armored cable is lightweight and flexible but also extraordinarily strong. It is ideal for out-of-the-way premise links.

Laser-optimized 10-Gigabit cable
Laser-optimized multimode fiber cable assemblies differ from standard multimode cable assemblies because they have graded refractive index profile fiber optic cable in each assembly. This means that the refractive index of the core glass decreases toward the outer cladding, so the paths of light towards the outer edge of the fiber travel quicker than the other paths. This increase in speed equalizes the travel time for both short and long light paths, ensuring accurate information transmission and receipt over much greater distances, up to 300 meters at 10 Gbps.

Laser-optimized multimode fiber cable is ideal for premise networking applications that include long distances. It is usually aqua colored.


Product Data Sheets (pdf)...10-Gigabit Mutlimode, 50-Micron Fiber Optic Cable

Product Data Sheets (pdf)...Multimode, General-Purpose, Bulk Fiber Optic Cable

Black Box Explains...Loose-tube vs. tight-buffered fiber optic cable.

There are two styles of fiber optic cable construction: loose tube and tight buffered. Both contain some type of strengthening member, such as aramid yarn, stainless steel wire strands, or... more/see it noweven gel-filled sleeves. But each is designed for very different environments.

Loose tube cables, the older of the two cable types, are specifically designed for harsh outdoor environments. They protect the fiber core, cladding, and coating by enclosing everything within semi-rigid protective sleeves or tubes. In loose-tube cables that hold more than one optical fiber, each individually sleeved core is bundled loosely within an all-encompassing outer jacket.

Many loose-tube cables also have a water-resistant gel that surrounds the fibers. This gel helps protect them from moisture, so the cables are great for harsh, high-humidity environments where water or condensation can be a problem. The gel-filled tubes can expand and contract with temperature changes, too.

But gel-filled loose-tube cables are not the best choice when cable needs to be submerged or where it’s routed around multiple bends. Excess cable strain can force fibers to emerge from the gel.

Tight-buffered cables, in contrast, are optimized for indoor applications. Because they’re sturdier than loose-tube cables, they’re best suited for moderate-length LAN/WAN connections, long indoor runs, and even direct burial. Tight-buffered cables are also recommended for underwater applications.

Instead of a gel layer or sleeve to protect the fiber core, tight-buffered cables use a two-layer coating. One is plastic; the other is waterproof acrylate. The acrylate coating keeps moisture away from the cable, like the gel-filled sleeves do for loose-tube cables. But this acrylate layer is bound tightly to the plastic fiber layer, so the core is never exposed (as it can be with gel-filled cables) when the cable is bent or compressed underwater.

Tight-buffered cables are also easier to install because there’s no messy gel to clean up and they don’t require a fan-out kit for splicing or termination. You can crimp connectors directly to each fiber.

Want the best of both worlds? Try a hybrid, breakout-style fiber optic cable, which combines tight-buffered cables within a loose-tube housing. collapse

Black Box Explains...Fiber.

Fiber versus copper.

When planning a new or upgraded cabling infrastructure, you have two basic choices: fiber or copper. Both offer superior data transmission. The decision on which one... more/see it nowto use may be difficult. It will often depend on your current network, your future networking needs, and your particular application, including bandwidth, distances, environment, cost, and more. In some cases, copper may be a better choice; in other situations, fiber offers advantages.

Although copper cable is currently more popular and much more predominant in structured cabling systems and networks, fiber is quickly gaining fans.

Fiber optic cable is becoming one of the fastest-growing transmission mediums for both new cabling installations and upgrades, including backbone, horizontal, and even desktop applications. Fiber optic cable is favored for applications that need high bandwidth, long distances, and complete immunity to electrical interference. It’s ideal for high data-rate systems such as Gigabit Ethernet, FDDI, multimedia, ATM, SONET, Fibre Channel, or any other network that requires the transfer of large, bandwidth-consuming data files, particularly over long distances. A common application for fiber optic cable is as a network backbone, where huge amounts of data are transmitted. To help you decide if fiber is right for your new network or if you want to migrate to fiber, take a look at the following:

The advantages of fiber.

Greater bandwidth-Because fiber provides far greater bandwidth than copper and has proven performance at rates up to 10 Gbps, it gives network designers future-proofing capabilities as network speeds and requirements increase. Also, fiber optic cable can carry more information with greater fidelity than copper wire. That’s why the telephone networks use fiber, and many CATV companies are converting to fiber.

Low attenuation and greater distance-Because the fiber optic signal is made of light, very little signal loss occurs during transmission so data can move at higher speeds and greater distances. Fiber does not have the 100-meter (304.8-ft.) distance limitation of unshielded twisted-pair copper (without a booster). Fiber distances can range from 300 meters to 40 kilometers, depending on the style of cable, wavelength, and network. (Fiber distances are typically measured in metric units.) Because fiber signals need less boosting than copper ones do, the cable performs better.

Fiber networks also enable you to put all your electronics and hardware in one central location, instead of having wiring closets with equipment throughout the building.

Security-Your data is safe with fiber cable. It does not radiate signals and is extremely difficult to tap. If the cable is tapped, it’s very easy to monitor because the cable leaks light, causing the entire system to fail. If an attempt is made to break the security of your fiber system, you’ll know it.

Immunity and reliability-Fiber provides extremely reliable data transmission. It’s completely immune to many environmental factors that affect copper cable. The fiber is made of glass, which is an insulator, so no electric current can flow through. It is immune to electromagnetic interference and radio-frequency interference (EMI/RFI), crosstalk, impedance problems, and more. You can run fiber cable next to industrial equipment without worry. Fiber is also less susceptible to temperature fluctuations than copper is and can be submerged in water.

Design-Fiber is lightweight, thin, and more durable than copper cable. And, contrary to what you might think, fiber optic cable has pulling specifications that are up to ten times greater than copper cable’s. Its small size makes it easier to handle, and it takes up much less space in cabling ducts. Although fiber is still more difficult to terminate than copper is, advancements in connectors are making temination easier. In addition, fiber is actually easier to test than copper cable.

Migration-The proliferation and lower costs of media converters are making copper to fiber migration much easier. The converters provide seamless links and enable the use of existing hardware. Fiber can be incorporated into networks in planned upgrades.

Standards-New TIA/EIA standards are bringing fiber closer to the desktop. TIA/EIA-785, ratified in 2001, provides a cost-effective migration path from 10-Mbps Ethernet to 100-Mbps Fast Ethernet over fiber (100BASE-SX). A recent addendum to the standard eliminates limitations in transceiver designs. In addition, in June 2002, the IEEE approved a 10-Gigabit Ethernet standard.

Costs-The cost for fiber cable, components, and hardware is steadily decreasing. Installation costs for fiber are higher than copper because of the skill needed for terminations. Overall, fiber is more expensive than copper in the short run, but it may actually be less expensive in the long run. Fiber typically costs less to maintain, has much less downtime, and requires less networking hardware. And fiber eliminates the need to recable for higher network performance.

Multimode or single-mode, duplex or simplex?

Multimode-Multimode fiber optic cable can be used for most general fiber applications. Use multimode fiber for bringing fiber to the desktop, for adding segments to your existing network, or in smaller applications such as alarm systems. Multimode cable comes with two different core sizes: 50 micron or 62.5 micron.

Single-mode-Single-mode is used over distances longer than a few miles. Telcos use it for connections between switching offices. Single-mode cable features an 8.5-micron glass core.

Duplex-Use duplex multimode or single-mode fiber optic cable for applications that require simultaneous, bidirectional data transfer. Workstations, fiber switches and servers, fiber modems, and similar hardware require duplex cable. Duplex is available in single- and multimode.

Simplex-Because simplex fiber optic cable consists of only one fiber link, you should use it for applications that only require one-way data transfer. For instance, an interstate trucking scale that sends the weight of the truck to a monitoring station or an oil line monitor that sends data about oil flow to a central location. Simplex fiber comes in single- and multimode types.

50- vs. 62.5-micron cable.

Although 50-micron fiber cable features a smaller core, which is the light-carrying portion of the fiber, both 62.5- and 50-micron cable feature the same glass cladding diameter of 125 microns. You can use both in the same types of networks, although 50-micron cable is recommended for premise applications: backbone, horizontal, and intrabuilding connections, and should be considered especially for any new construction and installations. And both can use either LED or laser light sources.

The big difference between 50-micron and 62.5-micron cable is in bandwidth-50-micron cable features three times the bandwidth of standard 62.5-micron cable, particularly at 850 nm. The 850-nm wavelength is becoming more important as lasers are being used more frequently as a light source.

Other differences are distance and speed. 50-micron cable provides longer link lengths and/or higher speeds in the 850-nm wavelength. See the table below.

The ferrules: ceramic or composite?

As a general rule, use ceramic ferrules for critical network connections such as backbone cables or for connections that will be changed frequently, like those in wiring closets. Ceramic ferrules are more precisely molded and fit closer to the fiber, which gives the fiber optic cables a lower optical loss.

Use composite ferrules for connections that are less critical to the network’s overall operation and less frequently changed. Like their ceramic counterparts, composite ferrules are characterized by low loss, good quality, and a long life. However, they are not as precisely molded and slightly easier to damage, so they aren’t as well-suited for critical connections.

Testing and certifying fiber optic cable.

If you’re accustomed to certifying copper cable, you’ll be pleasantly surprised at how easy it is to certify fiber optic cable because it’s immune to electrical interference. You only need to check a few measurements.

Attenuation (or decibel loss)-Measured in decibels/kilometer (dB/km), this is the decrease of signal strength as it travels through the fiber cable. Generally, attenuation problems are more common on multimode fiber optic cables.

Return loss-This is the amount of light reflected from the far end of the cable back to the source. The lower the number, the better. For example, a reading of -60 decibels is better than -20 decibels. Like attenuation, return loss is usually greater with multimode cable.

Graded refractive index-This measures how the light is sent down the fiber. This is commonly measured at wavelengths of 850 and 1300 nanometers. Compared to other operating frequencies, these two ranges yield the lowest intrinsic power loss. (NOTE: This is valid for multimode fiber only.)

Propagation delay-This is the time it takes a signal to travel from one point to another over a transmission channel.

Optical time-domain reflectometry (OTDR)-This enables you to isolate cable faults by transmitting high-frequency pulses onto a cable and examining their reflections along the cable. With OTDR, you can also determine the length of a fiber optic cable because the OTDR value includes the distance the optic signal travels.

There are many fiber optic testers on the market today. Basic fiber optic testers function by shining a light down one end of the cable. At the other end, there’s a receiver calibrated to the strength of the light source. With this test, you can measure how much light is going to the other end of the cable. Generally, these testers give you the results in dB lost, which you then compare to the loss budget. If the measured loss is less than the number calculated by your loss budget, your installation is good.

Newer fiber optic testers have a broad range of capabilities. They can test both 850- and 1300-nanometer signals at the same time and can even check your cable for compliance with specific standards.

Fiber precautions.

A few properties particular to fiber optic cable can cause problems if you aren’t careful during installation.

Intrinsic power loss-As the optic signal travels through the fiber core, the signal inevitably loses some speed through absorption, reflection, and scattering. This problem is easy to manage by making sure your splices are good and your connections are clean.

Microbending-Microbends are minute deviations in fiber caused by excessive bends, pinches, and kinks. Using cable with reinforcing fibers and other special manufacturing techniques minimizes this problem.

Connector loss-Connector loss occurs when two fiber segments are misaligned. This problem is commonly caused by poor splicing. Scratches and dirt introduced during the splicing process can also cause connector loss.

Coupling loss-Similar to connector loss, coupling loss results in reduced signal power and is from poorly terminated connector couplings.

Remember to be careful and use common sense when installing fiber cable. Use clean components. Keep dirt and dust to a minimum. Don’t pull the cable excessively or bend it too sharply around any corners. That way, your fiber optic installation can serve you well for many years.


Product Data Sheets (pdf)...Multimode, 50-Micron, Breakout-Style Fiber Optic Bulk Cable

  • Video...New Cabling Solutions

    From DisplayPort cables and RG-6 quad-shield coax to handy retractable cables, this webinar covers all the latest new cabling products.

Product Data Sheets (pdf)...Multimode, 62.5-Micron, Breakout-Style Bulk Fiber Optic Cable

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