Black Box Explains…How to keep cabinets cool.
Networking equipment—especially servers—generates a lot of heat in a relatively small area. Today’s servers are smaller and have faster CPUs than ever. Because most of the power used by these... more/see it nowdevices is dissipated into the air as heat, they can really strain the cooling capacity of your data center. The components housed in a medium-sized data center can easily generate enough heat to heat a house in the dead of winter!
So cool you must, because when network components become hot, they're prone to failure and a shortened lifespan.
Damage caused by heat is not always immediately evident as a catastrophic meltdown—signs of heat damage include node crashes and hardware failures that can happen over a period of weeks or even months, leading to chronic downtime.
Computer rooms generally have special equipment such as high-capacity air conditioning and raised-floor cooling systems to meet their high cooling requirements. However, it's also important to ensure that individual cabinets used for network equipment provide adequate ventilation. Even if your data center is cool, the inside of a cabinet may overheat if air distribution is inadequate. Just cranking up the air conditioning is not the solution.
The temperature inside a cabinet is affected by many variables, including door perforations, cabinet size, and the types of components housed within the cabinet.
The most direct way to cool network equipment is to ensure adequate airflow. The goal is to ensure that every server, every router, every switch has the necessary amount of air no matter how high or low it is in the cabinet.
It takes a certain volume of air to cool a device to within its ideal temperature range. Equipment manufacturers provide very little guidance about how to do this; however, there are some very basic methods you can use to maximize the ventilation within your cabinets.
Open it up.
Most major server manufacturers recommend that the front and back cabinet doors have at least 63% open area for airflow. You can achieve this by either removing cabinet doors altogether or by buying cabinets that have perforated doors.
Because most servers, as well as other network devices, are equipped with internal fans, open or perforated doors may be the only ventilation you need as long as your data center has enough air conditioning to dissipate the heat load.
You may also want to choose cabinets with side panels to keep the air within each cabinet from mixing with hot air from an adjacent cabinet.
Don't overload the cabinet by trying to fit in too many servers—75% to 80% of capacity is about right. Leave at least 1U of space between rows of servers for front-to-back ventilation. Maintain at least a 1.5" clearance between equipment and the front and back of the cabinet. And finally, ensure all unused rack space is closed off with blank panels to prevent recirculation of warm air.
Fans and fan placement.
You can increase ventilation even more by installing fans to actively circulate air through cabinets. The most common cabinet fans are top-mounted fan panels that pull air from the bottom of the cabinet or through the doors. For spot cooling, use a fan or fan panel that mounts inside the cabinet.
For very tightly-packed cabinets, choose an enclosure blower—a specialized high-speed fan that mounts in the bottom of the cabinet to pull a column of cool air from the floor across the front of your servers or other equipment. An enclosure blower requires a solid or partially vented front door with adequate space—usually at least 4 inches—between the front of your equipment and the cabinet door for air movement.
When using fans to cool a cabinet, keep in mind that cooling the outside of a component doesn't necessarily cool its inside. The idea is to be sure that the air circulates where your equipment's air intake is. Also, beware of installing fans within the cabinets that work against the small fans in your equipment and overwhelm them.
To ensure that your components are operating within their approved temperature range, it’s important to monitor conditions within your cabinets.
The most direct method to monitor cabinet temperature is to put a thermometer into your cabinet and check it regularly. This simple and inexpensive method can work well for for small installations, but it does have its drawbacks—a cabinet thermometer can’t tell you what the temperature inside individual components is, it can’t raise the alarm if the temperature goes out of range, and it must be checked manually.
Another simple and inexpensive addition to a cabinet is a thermostat that automatically turns on a fan when the cabinet's temperature exceeds a predetermined limit.
Many network devices come with SNMP or IP-addressable internal temperature sensors to tell you what the internal temperature of the component is. This is the preferred temperature monitoring method because these sensors are inside your components where the temperature really counts. Plus you can monitor them from your desktop—they’ll send you an alert if there’s a problem.
There are also cabinet temperature sensors that can alert you over your network. These sensors are often built into another device such as a PDA but only monitor cabinet temperature, not the temperature inside individual devices. However, these sensors can be a valuable addition to your cooling plan, especially for older devices that don't have internal sensors.
The future of cabinet cooling.
Very high-density data centers filled with blade servers present an extreme cooling challenge, causing some IT managers to resort to liquid-cooled cabinets. They’re still fairly new and tend to make IT managers nervous at the prospect of liquids near electronics, but their high efficiency makes it likely that these liquid-cooled systems will become more prevalent.
It’s easy, really.
Keeping your data and server cabinets cool doesn't have to be complicated. Just remember not to overcrowd the cabinets, be sure to provide adequate ventilation, and always monitor conditions within your cabinets.
Black Box Explains...Choosing a cabinet.
Understanding cabinet and rack measurements.
The main component of a cabinet is a set of vertical rails with mounting holes to which you attach your equipment or shelves. When you consider... more/see it nowthe width or height of a cabinet, clarify whether the dimensions are inside or outside.
The first measurement you need to know is the width of the rails. The most common size is 19 inches with hole-to-hole centers measuring 18.3 inches. There are also 23-inch and 24-inch cabinets and racks. Most rackmount equipment is made to fit 19-inch rails but can be adapted for wider rails.
After width, the most important specification is the number of rack units, abbreviated as “U.” It’s a measurement of space available to mount equipment. Because cabinet width is standard, the amount of space is what determines how much equipment you can actually install. Remember, this is an internal measurement of usable space and is smaller than an external measure of the cabinet or rack.
One rack unit (1U) is 1.75 inches of usable space and is usually, but not always, measured vertically. So, for example, a rackmount device that’s 2U high takes up 3.5 inches of rack space. A rack that’s 20U high has 35 inches of usable space.
Choosing the right cabinet.
Here’s a quick checklist of features to keep in mind before you choose a cabinet for servers or other network devices:
• High-volume airflow.
• Adjustable rails.
• Rails with M6 square holes.
• Moisture and dust resistance.
• Air filters.
• Front and/or rear accessibility.
• Locking doors.
• Left- or right-hinging doors.
• Power strips and cable organizers.
• Interior lighting.
• Availability of optional shelves, fans, and casters.
• Cable management rails, space, and knockouts.
• Extra depth to accommodate newer, deeper servers.
Don’t forget to accessorize.
Even if your cabinet is in a climate-controlled room, you may need to add a fan panel to help keep your equipment from overheating. It’s especially important to have ventilation in an enclosed cabinet.
Rackmount power strips mount either vertically or horizontally. Some have widely spaced outlets to accommodate transformer blocks. Some power strips include surge protection.
Mission-critical equipment should be connected to an uninterruptible power supply (UPS). A UPS keeps your equipment from crashing during a brief blackout or brownout and provides you with enough time to shut down everything properly in a more extended power outage.
For accessories that make cabling easier, just take a look at our many cable management products. We have cable management guides, rackmount raceways, horizontal and vertical organizers, cable managers, cable hangers, and much more. collapse
Product Data Sheets (pdf)...Performance Plus Cabinets
Select Server Plus Cabinets
Users Manual (Jun-06)
Black Box Explains…Cooling blade servers.
Product Data Sheets (pdf)...Elite Cabinet and Rack Enclosures
Product Data Sheets (pdf)...Select Plus Cabinets
Product Data Sheets (pdf)...Performance Plus Server Cabinets, Extra-Wide
Blade servers are hot. Really hot. These slim, high-powered CPUs generate heat like nothing you’ve ever installed in your data center before—a rack of blade servers can generate more heat... more/see it nowthan an electric oven! And as temperatures rise, servers may fail, leading to downtime and even data loss.
Needless to say, blade servers present
a cooling challenge. If you plan to install them, you need to make sure you can accommodate their cooling needs.
Computer rooms have special equipment such as raised-floor cooling systems to meet their high cooling requirements, but it’s also important to ensure that cabinets used to house blade servers provide adequate ventilation—even in a cool room, hot spots can develop inside cabinets if air distribution is inadequate.
If you’re planning to install blade
servers or other high-density components
in cabinets, look for a cabinet with fully perforated doors in the front and rear—
the greater the amount of perforation,
the more cool air can be delivered to the components.
Don’t overload the cabinet by trying
to fit in too many servers—75% to 80%
of capacity is about right. Leave at least 1U of space between rows of servers for front-to-back ventilation. And finally, ensure all unused rack space is closed off with blank panels to prevent recirculation of warm air back to the front of the cabinet.
If you need help calculating your system’s cooling needs, contact our FREE Tech Support.